Laboratory Heated Press
25-Ton Automatic Heated Laboratory Hydraulic Press with 180x180 mm Independently Heated Platens and Water Cooling
Item Number : XP81
Price varies based on specs and customizations
- Pressing Force
- 0 – 25.0 Tons
- Platen Size
- 180×180 mm
- Maximum Temperature
- 300°C
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Product Overview
This system is a high-precision benchtop automatic heated hydraulic press designed for demanding material research, polymer preparation, catalytic reactions, and ceramic densification. Its core value lies in combining 25 tons of closed-loop pressure with dual independently heated platens and precise thermal programming, enabling reproducible results across a wide range of advanced processes.
Primary use cases include thin film fabrication, hot pressing of composites, sample preparation for spectroscopy, and polymer synthesis in academic, industrial, and government laboratories. The equipment is trusted by researchers who require consistent pressure and temperature profiles without manual intervention.
Built with a robust steel frame and weighing 180 kg, this unit minimizes deflection and noise during operation, ensuring long-term stability. The integrated water-cooling loop and CE-certified safety features provide reliable performance even under high-temperature, high-pressure cycling.
Key Features
- Zero-Gap Closing Capability: With a 50 mm maximum daylight and a full 50 mm piston stroke, the platens can close to 0 mm, enabling direct contact for pressing ultra-thin films and achieving homogeneous pressure distribution.
- Independent Dual-Zone Programmable Heating: Each 180×180 mm platen is controlled by a PID algorithm with ±1 °C accuracy, supporting multi-step ramp/soak profiles up to 300 °C. Users can set distinct heating rates and dwell times for upper and lower platens.
- Closed-Loop Automatic Pressure Control: Once the target tonnage is entered on the touchscreen, the integrated pump automatically builds pressure and maintains it with automatic compensation, eliminating drift and ensuring repeatable densification.
- Robust Benchtop Construction: The heavy-duty welded frame and high-density cast iron components dampen vibration and resist deformation, even at maximum load, making it suitable for continuous laboratory use.
- Integrated Water-Cooling System: Internal cooling channels in both platens enable rapid cooling from 300 °C to safe handling temperature when connected to an external recirculating chiller or tap water, accelerating thermal cycling.
- 7-Inch Intuitive Touchscreen Controller: Real-time display of pressure and temperature curves, along with recipe storage, simplifies operation and allows technicians to monitor experiments at a glance.
- CE-Certified Safety: A full protective shield surrounds the pressing area, with automatic over-temperature and over-pressure shutdown to protect both the operator and the sample.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Polymer Thin Film Production | Pressing of thermoplastic films, membranes, and substrates with precise thickness control | Zero-gap closure ensures uniform film thickness down to microns |
| Ceramic Densification | High-pressure sintering of technical ceramics (e.g., alumina, zirconia) at elevated temperatures | Closed-loop pressure and programmable heating yield high-density, crack-free parts |
| Hot Embossing & Lamination | Micro-structuring and bonding of polymer layers for microfluidic devices or composite laminates | Independent temperature control allows tailored bonding conditions |
| Catalytic Reaction Synthesis | Preparing catalyst pellets or structured catalysts under controlled heat and pressure | Reproducible pressure profiles improve catalyst consistency and activity |
| Spectroscopic Sample Preparation | Forming KBr pellets or XRF fused beads for FTIR and XRF analysis | 25-ton capacity produces transparent, robust pellets with minimal contamination |
| Battery Material Research | Compression of electrode materials and solid-state electrolyte films | Uniform pressure and temperature promote optimal ionic conductivity and density |
| Composite Material Molding | Processing of fiber-reinforced polymers and metal matrix composites | Rapid thermal cycling from 300°C to cooling reduces cycle times |
| Material Testing Specimens | Molding of standardized test bars or discs for mechanical and thermal analysis | High repeatability ensures consistent specimen properties across batches |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | XP81 |
| Platen Size | 180×180 mm |
| Pressure Range | 0 – 25.0 Tons (0 - 250 KN) |
| Max Daylight | 50 mm |
| Piston Stroke | 50 mm (supports 0 mm full closure) |
| Max Temperature | 300 °C |
| Heating Control | PID touchscreen with ramp/soak, ±1 °C accuracy |
| Total Heating Power | 2,500 W |
| Cooling Method | Circulating water cooling (external source required) |
| Controller | 7-inch color touchscreen, real-time pressure/temperature curves |
| Power Supply | AC 220V/50Hz or AC 110V/60Hz |
| Dimensions (L×W×H) | 335×410×625 mm |
| Net Weight | 180 kg |
| Manufacturer | KINTEK SOLUTION LTD |
| Safety & Certification | Protective shield, over-temp/pressure shutdown, CE certified |
Optional Accessories
| Accessory | Description |
|---|---|
| External Recirculating Chiller | Rapidly cools platens from 300°C to safe temperature, prevents internal channel scaling; recommended for high-throughput labs. |
| PMS-D Series Demountable Square Molds | 25×25 mm, 35×35 mm, or custom sizes; easy disassembly for powder pressing and thin film sample integrity. |
Why Choose This Product
- Proven Long-Term Reliability: Engineered with a monolithic frame and precision-machined hydraulic components, this press delivers consistent pressure cycles for tens of thousands of operations without drift, ensuring repeatable research outcomes.
- Uncompromising Temperature Precision: Dual PID loops with independent ramp/soak capability and ±1 °C stability enable exact replication of thermal profiles, critical for process-sensitive materials ranging from polymers to advanced ceramics.
- Maximized Productivity: Fully automatic pressure and temperature programming frees operators for other tasks, while the integrated water-cooling option dramatically reduces cycle times compared to natural cooling—ideal for busy multi-user labs.
- Certified Safety and Compliance: CE certification, a full protective shield, and redundant pressure/temperature safety cutoffs protect valuable samples and personnel, meeting the strictest laboratory safety standards.
- Scalable Customization: A wide range of optional molds and the open frame design allow easy adaptation to custom tooling, making this system a flexible platform for evolving research needs.
Contact us today to discuss your specific application and request a quote or custom solution tailored to your laboratory's requirements.
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