Laboratory Heated Press
Manual Hydraulic Hot Press 30 Ton 7.5 MPa Customizable Heating Tabletop Floor Type
Item Number : XP50
Price varies based on specs and customizations
- Force
- 0 - 30 tons
- Max Surface Pressure
- ≤ 7.5 MPa (75 Bar)
- Temperature Range
- 0 - 300 °C
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Product Overview
This manual hydraulic hot press is a heavy-duty laboratory pressing system engineered for high-pressure, high-temperature applications. It delivers up to 30 tons of clamping force across 200 × 200 mm heated platens, achieving a maximum surface pressure of 7.5 MPa. The integrated design combines a robust hydraulic mechanism with a programmable touchscreen PID temperature controller, enabling precise multi-stage heating profiles up to 300°C.
Widely used in polymer research, battery electrode fabrication, composite lamination, and electronic device prototyping, this system provides the force and thermal control needed for advanced material processing. Its rigid construction and consistent pressure distribution ensure repeatable results, making it a reliable workhorse for demanding R&D and quality control environments.
Engineered for rigorous laboratory use, the press incorporates a manual hydraulic system with a precise pointer-type pressure gauge for real-time force feedback. The programmable controller allows multi-step temperature profiles, optimizing processing of sensitive materials. With options for enhanced heating and cooling, it serves both academic research and industrial prototyping, excelling in producing high-quality samples.
Key Features
- Dual-Zone Precision PID Temperature Control: The upper and lower platens are independently heated and managed by a programmable touchscreen PID controller. This prevents temperature overshoot and ensures uniform thermal distribution, critical for consistent material properties. Multi-segment ramp and soak programming allows complex thermal profiles.
- High-Density 7.5 MPa Surface Pressure: Generating up to 30 tons of force over a 200×200mm area, this press achieves a uniform surface pressure of 7.5 MPa (75 Bar). This high pressure eliminates voids and ensures dense, homogeneous samples in pellet pressing and lamination.
- Flexible Modular Configuration: Available in two ergonomic designs: a space-efficient tabletop model (950mm height, 180kg) for crowded labs, and a floor-standing version (1250mm height, 258kg) for heavy-duty stability. Heating power options include 1200W (standard), 1800W (efficient), or 2800W (rapid heating, cutting warm-up times by up to 50%).
- Robust Hydraulic System: The manual hydraulic pump and high-quality seals are designed for long-term reliability. An integrated water cooling channel, when used with the optional CW-3000 chiller, effectively dissipates heat, preserving oil viscosity and seal integrity to extend maintenance intervals.
- Full Lifecycle Support: This system includes a 12-month warranty and lifetime free technical support. We have a proven track record of adapting our presses to meet unique safety and operational requirements of leading research institutions worldwide.
- Intuitive Operator Controls: A large touchscreen interface provides clear visualization of temperature and timing parameters. The manual pressure gauge is prominently positioned for easy reading, and an emergency stop button ensures safe operation.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Battery & New Energy | Solid-state electrolyte pellet pressing, lithium battery electrode flat hot pressing | Achieves uniform density and adhesion for consistent battery performance |
| Polymer Materials | Molding and thermal lamination of plastics, rubber, resin films up to 300°C | Precise temperature and pressure control for defect-free polymer sheets |
| Electronics & Lamination | High-temperature precision lamination for flexible printed circuits (FPC) and membrane electrode assemblies (MEA) | Ensures interlayer bonding integrity in multi-layer electronic substrates |
| Academic Sample Prep | Auxiliary pressing for IR, fluorescence, and Raman spectroscopy samples in universities and research institutes | Produces flat, uniform samples for accurate spectroscopic analysis |
| Composite Fabrication | Hot pressing of composite interlayers and sandwich structures | High force and even heating achieve structural bonding without voids |
| Ceramic Processing | Uniaxial pressing of ceramic powders before sintering | Delivers high green density and shape uniformity for advanced ceramics |
| Adhesive Bonding | Thermal curing of adhesive films under controlled pressure | Consistent bond line thickness and cure across large areas |
| General Material Research | Compression molding and thermal testing of advanced materials | Reliable performance for iterative R&D processes |
Technical Specifications
| Parameter | Specification | Remarks |
|---|---|---|
| Model | XP50 | Manual hydraulic integrated hot press |
| Force Range | 0 - 30 tons | Manual pointer pressure gauge |
| Max Surface Pressure | ≤ 7.5 MPa (approx. 75 Bar) | High-density surface pressure |
| Platen Size | 200 × 200 mm | Dual heated platens |
| Temperature Range | 0 - 300 °C | Supports max 300°C operation |
| Controller | Programmable touchscreen PID | Multi-segment heating and timing control |
| Cooling | Circulated water channel | Strongly recommend CW-3000 chiller |
| Power Supply | AC 220V, 50Hz | Standard 10A/16A socket (depends on power) |
| Heating Power Options | 1200W (standard) / 1800W / 2800W (fast heating) | 2800W version draws ~12.7A, requires 16A breaker |
| Dimensions (Tabletop) | 950 (H) × 260 (W) × 525 (D) mm | Compact, space-saving |
| Dimensions (Floor) | 1250 (H) × 395 (W) × 720 (D) mm | Heavy-duty, stable |
| Weight (Tabletop) | 180 kg | |
| Weight (Floor) | 258 kg | |
| Optional Chiller Model | CW-3000 | Laboratory standard circulating water cooler |
| Chiller Max Flow | 10 L/min | Efficiently removes platen residual heat |
| Chiller Cooling Capacity | 50 W/°C | |
| Chiller Tank Capacity | 9 L | |
| Chiller Weight | 12 kg | Easy to move |
Why Choose This Product
- Proven Reliability: Engineered with a heavy-duty welded frame and premium hydraulic components, this press delivers consistent 30-ton force cycle after cycle, ensuring repeatable results for critical R&D.
- Precision Temperature Uniformity: Dual independent heating zones with advanced PID control minimize thermal gradients across the 200×200mm platen, crucial for high-quality lamination and molding.
- Customizable to Your Workflow: Choose between space-saving tabletop or rugged floor-standing configurations, and select heating power up to 2800W to match your throughput and facility requirements.
- Industry-Leading Support: Backed by a 12-month warranty and lifelong free technical consultation, with experience serving global academic and industrial clients, including custom safety adaptations.
- Enhanced System Longevity: The integrated water cooling circuit, especially when paired with the CW-3000 chiller, protects internal seals from thermal degradation, extending the press's service life.
Contact us today for a quote or to discuss custom solutions tailored to your pressing needs.
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