Laboratory Heated Press
Split-type Automatic Hydraulic Hot Press 30 Ton 350x350mm with Dual Heating
Item Number : XP37
Price varies based on specs and customizations
- Maximum Pressure
- 0 - 30 T
- Platen Size
- 350 × 350 mm
- Working Temperature
- RT - 300 °C
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Product Overview
This system is a split-type automatic hydraulic hot press designed to deliver precise, repeatable thermal compression for demanding laboratory and industrial applications. Its robust 30-ton capacity and large 350×350 mm dual heated platens ensure uniform temperature and pressure distribution, making it ideal for processing a wide range of materials with high consistency.
Primary use cases span advanced materials research, battery electrode fabrication, polymer molding, and thin film lamination. The equipment is engineered for laboratories that require programmable automation, high-temperature capability, and rapid cooling to accelerate experimental workflows.
Built with heavy-duty components and controlled by a PID intelligent system, this unit provides outstanding reliability and safety. Its split-type architecture physically isolates the control electronics from heat and hydraulic pressure, reducing thermal stress and prolonging service life—even under continuous high-load operation.
Key Features
- Programmable PID Control: A 7-inch industrial-grade touchscreen enables multi-segment programming for both temperature and pressure. High-precision PID algorithms manage the entire cycle—ramp, hold, and automatic pressure release—ensuring superior repeatability and reducing operator intervention.
- Split-Type Safety Architecture: The classic separated design places the control console away from the press frame, shielding sensitive electronic components from heat, oil, and vibration. This minimizes downtime and enhances long-term durability.
- Independent Dual-Zone Heating: Upper and lower platens each have dedicated 2,700 W heaters and independent temperature sensors. This dual-zone setup eliminates cold spots, guaranteeing uniform heat across the entire 350×350 mm working area from room temperature up to 300°C.
- Integrated Water Cooling Circuit: Built-in cooling channels in the heated platens allow rapid post-processing cool-down when connected to tap water or an external chiller. Shortening cycle times significantly boosts daily throughput in high-volume labs.
- High-Precision Pressure Control: The hydraulic system offers continuous pressure adjustment from 0 to 30 tons. PID pressure control enables programmed pressurization, constant-pressure holding, and timed automatic release, critical for processes that demand exact force profiles.
- CE-Certified Safety Compliance: The equipment meets CE standards, ensuring it adheres to stringent safety, electromagnetic compatibility, and environmental requirements for European and North American markets.
- Flexible Power Configuration: Standard AC 220 V / 50 Hz supply; optionally configurable to 240 V / 60 Hz or 110 V / 60 Hz to accommodate different regional electrical standards.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Polymer & Rubber Molding | Compression molding of thermoplastics, elastomers, and rubber compounds into test specimens or small batches. | Uniform heat and pressure ensure void-free parts with consistent mechanical properties. |
| Composite Material Lamination | Curing and bonding layered composites such as carbon-fiber prepregs or multilayer films under heat and pressure. | Precise temperature and force profiles achieve optimal interlaminar adhesion. |
| Battery Electrode Preparation | Hot pressing of lithium-ion battery electrode slurries onto metal current collectors to improve density and adhesion. | Enhances electrode conductivity and structural integrity for higher performance cells. |
| Thin Film Production | Melting and pressing polymer granules or films to create thin, uniform sheets for research or prototype production. | Controlled cooling rapidly stabilizes film thickness and morphology. |
| Powder Tablet Forming | Hot compression of powdered pharmaceuticals, ceramics, or chemicals into dense, high-strength tablets. | Programmable pressure holds allow sintering-like densification without dedicated furnaces. |
| Hot Embossing | Transfer of micro- or nanoscale patterns from a master mold onto thermoplastic substrates using heat and pressure. | Precise force and temperature control replicate features with high fidelity. |
| Industrial XRF Sample Preparation | Pressing powdered samples into fused beads or pellets under controlled heat and pressure for consistent X-ray fluorescence analysis. | Eliminates mineralogical and particle-size effects for more accurate elemental analysis. |
Technical Specifications
| Parameter | Value |
|---|---|
| Model | XP37 |
| Type | Split-type Automatic Hot Press |
| Max. Working Pressure | 0 – 30 T (adjustable) |
| Platen Size | 350 × 350 mm (dual platens, large heated area) |
| Platen Working Temperature | RT – 300 °C |
| Heating Power | 5,400 W (2 × 2,700 W, independent dual-zone) |
| Temperature Control Method | PID intelligent programmable controller |
| Pressure Control Method | PID automatic program hold / release control |
| Piston Stroke | 60 mm |
| Max. Daylight | 180 mm |
| Platen Cooling Method | Circulating water cooling; connect to tap water or external chiller |
| Control Interface | 7-inch industrial-grade touchscreen |
| Power Supply | AC 220 V / 50 Hz (standard); optional 240 V / 60 Hz or 110 V / 60 Hz |
| Dimensions (approx.) | 780 × 440 × 620 mm (to be confirmed) |
| Net Weight (approx.) | 360 kg (to be confirmed) |
| Safety Certification | CE certified |
Why Choose this Product
- Engineered for Endurance: The split-type construction keeps heat and vibration away from sensitive controls, dramatically reducing component stress and unscheduled maintenance compared to integrated designs.
- Automated Precision: Full PID programmability for temperature and pressure eliminates manual guesswork. Simply set the recipe and the system executes it with lab-grade repeatability, freeing skilled technicians for higher-value tasks.
- Uniform Heating, Faster Cycles: Independent dual-zone heating with integrated water cooling ensures every square millimeter of the platen delivers consistent heat, then cools quickly for rapid turnover. The result is higher sample quality and greater daily output.
- Worldwide Compliance & Support: CE certification and selectable voltage options simplify global deployment. KINTEK’s experienced support team provides installation guidance, application consulting, and responsive after-sales service to keep your operations running smoothly.
Contact us today to discuss how this system can be tailored to your specific application requirements and to receive a customized quotation.
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