Laboratory Heated Press
Manual Hydraulic Hot Press with Touchscreen PID Control and Digital Pressure Monitoring
Item Number : XP53
Price varies based on specs and customizations
- Maximum Force
- ≤ 25 T
- Effective Platen Size
- 250 × 250 mm
- Operating Temperature Range
- 0 – 300 °C
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Product Overview
This manual hydraulic hot press is a professional benchtop system that merges reliable manual pressure generation with modern digital measurement and control technology. Designed specifically for laboratory-scale heating and pressing, it delivers consistent performance in demanding material preparation workflows. The equipment combines robust mechanical construction with an advanced touchscreen interface, enabling precise parameter setting and real-time monitoring throughout each pressing cycle.
Primary use cases span battery research, polymer processing, and flexible electronics prototyping. The press is widely employed for solid-state electrolyte compression, lithium-ion electrode lamination, thermoplastic molding, and multi-layer film fabrication. Its ability to maintain uniform pressure and temperature makes it a valuable tool in universities, R&D centers, and quality control laboratories.
Backed by CE certification and built with industrial-grade components, this system ensures long-term dependability. The hydraulic drive is designed for smooth, controlled force application, while the integrated cooling channels and safety interlocks minimize downtime and protect both operators and samples. Users can confidently process temperature-sensitive and high-value materials with repeatable results.
Key Features
- High-Precision Digital Pressure Monitoring: A dedicated force sensor and the color touchscreen display provide real-time pressure readout in tons, eliminating the ambiguity of analog gauges and enabling precise documentation of pressing parameters.
- Independent Dual-Zone PID Temperature Control: Upper and lower platens each feature independent PID controllers with programmable temperature profiles up to 300°C, preventing overshoot and ensuring exceptional thermal uniformity across the entire working area.
- 4.0 MPa Uniform Surface Pressure: Engineered for medium-area lamination and compression, the system delivers stable, evenly distributed force that produces high-density samples with minimal variation from edge to center.
- CE Certified Safety: The equipment meets stringent European electrical and mechanical safety standards, incorporating leakage protection, over-temperature safeguards, and a reinforced frame for worry-free daily operation.
- Integrated Water Cooling: Built-in cooling galleries within the platens enable rapid post-pressing cooling when connected to an external chiller or tap water supply, dramatically shortening cycle times and extending hydraulic seal life.
- Ergonomic Manual Hydraulic Drive: The lever-actuated hydraulic system offers tactile, controllable pressure buildup with minimal physical effort, making it suitable for repetitive use in busy lab environments.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Battery & Energy Materials | Hot pressing of solid-state electrolyte pellets and calendering of lithium-ion battery electrodes. | Achieves high electrode density and interfacial contact without damaging active materials. |
| Polymers & Composites | Molding and thermal lamination of thermoplastics, thermosets, and fiber-reinforced composite sheets. | Uniform heat and pressure eliminate voids and ensure consistent thickness across the sample. |
| Flexible Circuit Lamination | Precision multi-layer bonding of flexible printed circuit (FPC) substrates and membrane electrode assemblies (MEA). | Maintains alignment and planarity under controlled heating cycles for delicate flexible layers. |
| Material Testing Specimens | Pre-forming of standardized tensile, shear, and compression test coupons for mechanical characterization. | Produces specimens with precise dimensions and flatness, reducing variability in testing. |
| Rubber & Elastomer Molding | Compression molding of rubber compounds and thermoplastic elastomers for material screening. | Even cross-linking and surface finish thanks to precise temperature control and parallel platen closure. |
| Ceramic & Composite Processing | Low-pressure pressing of ceramic green bodies and polymer-ceramic composites prior to sintering. | Gentle, uniform pressure prevents cracking and enables defect-free green compacts. |
Technical Specifications
| Parameter | Specifications | Remarks |
|---|---|---|
| Model | XP53 | Original model code: PCSM-25T2525 |
| Drive | Manual Hydraulic | Lever-operated, safe and reliable with labor-saving design |
| Pressure Monitor | Digital real-time display via touchscreen | High-precision pressure sensor feedback |
| Max Force | ≤ 25 T | Adjustable range: 0 – 25 T |
| Plate Surface Pressure | ≤ 4.0 MPa (approx. 40 Bar) | Precision medium-high pressure for dense, uniform samples |
| Effective Platen Size | 250 × 250 mm | Dual heating platens |
| Piston Stroke | 50 mm | – |
| Daylight Opening | 150 mm | Maximum opening distance between platens |
| Operating Temperature Range | 0 – 300 °C | Supports operation up to 300°C |
| Total Heating Power | 3600 W (2 × 1800 W) | Independent dual-zone heating control |
| Temperature Control | PID programmable controller | Touchscreen one-touch setting with temperature ramp profiles |
| Cooling Method | Circulating water cooling | Built-in flow channels; compatible with external water supply or optional chiller |
| Power Supply | Single-phase AC 220 V, 50 Hz | Operating current approx. 16.4 A; dedicated 20 A circuit recommended |
| Certification | CE certified | Complies with European electrical and mechanical safety standards |
Why Choose This Product
- Proven Long-Term Reliability: The heavy-duty welded frame and premium hydraulic components are designed for years of continuous use, even under maximum 25-ton loads, ensuring a low total cost of ownership.
- Precision Manufacturing: Precision-ground, parallel platens paired with independent PID control deliver repeatable temperature and pressure uniformity, critical for producing consistent research-quality specimens.
- Superior Build Quality and Safety: Full CE certification and built-in protections—including leakage current interruption and over-temperature shutdown—reflect an uncompromising commitment to operator and sample safety.
- Customization and Responsive Support: Optional accessories such as a recirculating chiller can be seamlessly integrated, and our technical team offers prompt assistance for installation, training, and application-specific optimization.
Contact us today to request a quote or discuss a custom pressing solution tailored to your laboratory's unique requirements.
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