Laboratory Heated Press
Automatic Hydraulic Hot Press with Large Plate and Precision Temperature Control for Advanced Material Sample Preparation and Industrial Research
Item Number : PZD6
Price varies based on specs and customizations
- Pressure Range
- 0.01-60 T
- Plate Size
- 500 x 500 mm
- Heating Temperature
- RT-300°C / RT-500°C
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Product Overview


This high-performance automatic hydraulic hot pressing system is designed for laboratories and industrial facilities that require the highest levels of precision and repeatability. By integrating advanced hydraulic mechanics with a sophisticated digital control interface, this equipment provides a seamless workflow for pressing, heating, and cooling materials under strictly controlled conditions. The core value proposition of the system lies in its ability to deliver consistent pressure application up to 60 tons across a generous 500x500mm heating surface, ensuring uniform density and thermal distribution for every sample processed.
Targeting industries such as battery technology, polymer science, and advanced ceramics, this unit is engineered to handle the rigorous demands of both R&D and pilot-scale production. Its robust construction and automated features significantly reduce the manual labor typically associated with laboratory presses, allowing technicians to focus on data analysis rather than equipment operation. Whether used for hot embossing, laminating, or melting polymers into thin films, this system ensures that variables such as ramp rate, dwell time, and pressure stability are maintained with industrial-grade accuracy.
Reliability is at the heart of the system's design. Featuring silver-plated contacts rated for over 100,000 cycles and a comprehensive safety enclosure, the equipment is built for long-term operational stability in high-throughput environments. The integration of high-precision sensors and a responsive 7-inch touch interface allows for real-time monitoring of every process parameter, giving operators full confidence in the integrity of their results, even when working with sensitive materials that require multi-stage pressure and temperature profiles.
Key Features
- Programmable Multi-Stage Control: The advanced processing interface allows for up to 18 distinct program segments, enabling the automation of complex pressure and temperature cycles without manual intervention.
- Large Format Heating Plates: Equipped with 500x500mm dual heating plates, this system accommodates large-scale samples or multiple small samples simultaneously, maximizing throughput and ensuring thermal uniformity across the entire working area.
- Precision Hydraulic System: The unit features a high-accuracy hydraulic pump capable of delivering pressure ranging from 0.01 to 60 tons with a resolution of 0.01T, making it suitable for delicate electronic components and heavy-duty industrial materials alike.
- Integrated Rapid Water Cooling: A built-in water cooling system can be activated manually or automatically within a program segment, significantly reducing cycle times and enabling controlled cooling rates for specialized metallurgical or polymer studies.
- Enhanced Safety Architecture: An acrylic protective door with an automatic power-off sensor ensures operator safety during high-pressure and high-temperature cycles, complemented by a clearly accessible emergency stop switch.
- Real-Time Data Visualization: The 7-inch touch screen displays live pressure and temperature curves, allowing operators to visually confirm that the process is following the programmed profile and helping to identify any material phase changes in real-time.
- Industrial Grade Durability: Built with high-quality components including silver-plated buttons and a reinforced steel frame, the equipment is designed to withstand continuous operation in demanding industrial laboratory settings.
- Flexible Data Management: All process data can be recorded and exported via USB, facilitating comprehensive documentation, comparison, and analysis for ISO-certified laboratories and research institutions.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Solid-State Battery Research | Compacting electrolyte powders and laminating battery components under heat. | High pressure accuracy ensures optimal contact and density for conductivity studies. |
| Polymer Film Production | Melting thermoplastic granules to create uniform thin films for optical or mechanical testing. | Precise plate parallelism and temperature control result in consistent film thickness. |
| Advanced Ceramics | Sintering and pressing of technical ceramic powders into structured shapes. | Multi-stage pressure programs prevent internal cracking during the green body formation. |
| Carbon Fiber Composites | Thermal curing of resin-impregnated fiber sheets under high clamping force. | Uniform heating across the 500x500mm plate ensures consistent resin flow and curing. |
| Pharmaceutical Tableting | High-volume production of test batches for various pill and tablet formulations. | Large working space allows for multi-cavity dies, increasing batch efficiency. |
| Electronic Lamination | Pressing multi-layer PCBs or bonding flexible electronics at controlled temperatures. | Fine pressure regulation (0.01T) protects delicate internal circuit structures. |
| XRF Sample Prep | Preparing high-density pellets for X-ray fluorescence analysis. | Automatic operation eliminates human error in pressing times and pressures. |
Technical Specifications
| Parameter | Specification (PZD6) |
|---|---|
| Model Identifier | PZD6 |
| Heating Temperature Range | RT - 300°C / RT - 500°C (Optional) |
| Heating Power | 10kW / 16kW |
| Pressure Range | 0.01 - 60 Tons |
| Pressure Accuracy | 0.01 T |
| Plate Size (M x N) | 500 x 500 mm |
| Working Space | 520 x 100 mm |
| Display Screen | 7-inches High-Resolution Touch Screen |
| Program Capacity | 18 Segments (Pressure, Temperature, Cooling) |
| Safety Protection | Acrylic door with auto-power off, Emergency Stop |
| Cooling Method | Integrated Water Cooling (Manual/Auto activation) |
| Interface Modes | Standard Mode (Direct) / Advanced Mode (Curve/List) |
| Component Durability | Metal buttons with silver-plated contacts (>100,000 cycles) |
| Data Connectivity | USB Drive export for curve and data records |
| Remote Control | Supports PC analysis and modification |
| Power Supply | 220V / 110V (Customizable) |
| Dimensions (L x W x H) | 680 x 680 x 1280 mm |
| Total Weight | 1080 kg |
Why Choose This Product
Investing in this automated hot pressing system means choosing a solution engineered for industrial longevity and scientific precision. Unlike manual alternatives, this system eliminates operator variability, ensuring that every cycle is executed with the exact same pressure ramp and thermal profile. The high-resolution touch interface and 18-segment programming provide a level of control usually reserved for large-scale manufacturing equipment, now scaled for the precision requirements of the laboratory.
The inclusion of both standard and advanced operating modes allows for immediate out-of-the-box use for simple tasks, while offering the deep customization required for complex material synthesis. With its integrated safety protocols, robust silver-plated components, and sophisticated data logging capabilities, this unit represents a premium investment in your facility's operational efficiency and research integrity.
Our team is dedicated to providing not just a tool, but a complete laboratory solution tailored to your specific material needs. Please contact us today for a detailed quote or to discuss a customized configuration for your application.
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Product Datasheet
Automatic Hydraulic Hot Press with Large Plate and Precision Temperature Control for Advanced Material Sample Preparation and Industrial Research
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