Products Laboratory Hydraulic Press Laboratory Heated Press Manual Heating Press with Precision Temperature Control and Hydraulic Pressure
Manual Heating Press with Precision Temperature Control and Hydraulic Pressure

Laboratory Heated Press

Manual Heating Press with Precision Temperature Control and Hydraulic Pressure

Item Number : XP57

Price varies based on specs and customizations


Working Pressure
0 ~ 24 T
Platen Working Temperature
0 ~ 300 ℃
Platen Size
100 × 100 mm
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Product Overview

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This manual heating press is a versatile benchtop tool engineered for laboratories requiring simultaneous application of heat and compressive force. With a maximum working pressure of 24 tons and platen temperatures up to 300°C, it handles a broad spectrum of sample preparation and material fabrication tasks. The integration of a PID-controlled heating system, a 7-inch touchscreen, and an efficient water cooling loop distinguishes it from basic hydraulic presses, offering researchers precise control and rapid thermal cycling.

Primary applications span battery research, where uniform electrode lamination is critical for reproducible cell performance; polymer science, for producing films with consistent thickness; and pharmaceutical R&D, for small-batch tablet pressing. The unit is also well suited for ceramic pelletizing, composite consolidation, and spectroscopic pellet preparation (e.g., KBr for FTIR, borate beads for XRF). Its compact design allows it to be installed in gloveboxes for air-sensitive processes, adding to its versatility.

Built on a rigid steel chassis with a corrosion-resistant finish, this press is designed for longevity even in harsh chemical environments. The manual hydraulic lever provides a tactile, gradual pressure buildup that operators can fine-tune for delicate samples, while safety features such as overload protection and thermal cutoffs safeguard both user and instrument. Backed by a 12-month warranty and global technical support, this system delivers a compelling balance of performance, durability, and value for demanding research and industrial settings.

Key Features

  • Precision Hydraulic System: A finely machined manual pump and cylinder deliver smooth, adjustable pressure from 0 to 24 tons. The design ensures uniform force distribution across the platen, critical for achieving homogeneous sample density and preventing delamination in layered materials.
  • Advanced Temperature Control with Touchscreen: A 7-inch capacitive touchscreen interface provides intuitive control over platen temperature, with PID algorithms maintaining setpoints up to 300°C with minimal deviation. Real-time temperature trending and preset programs simplify repeatable processing.
  • Integrated Water Cooling: A built-in circulating water chilling system rapidly cools the platens after heating cycles, reducing downtime and protecting heat-sensitive components. This closed-loop design eliminates the need for external chillers and keeps the workspace tidy.
  • Precision-Heated Platens: The 100 × 100 mm platens are crafted from hardened tool steel with excellent flatness and parallelism, ensuring even heat transfer. Their durable surface resists wear and chemical corrosion, extending service life.
  • Adjustable Platen Gap: The press accommodates molds and samples up to 150 mm in height, making it suitable for tall assemblies or multi-stage pressing operations. A mechanical stop allows quick gap setting.
  • Dual Voltage Compatibility: The unit can be configured for 110 V / 60 Hz or 220 V / 50 Hz power supplies, enabling deployment in laboratories worldwide without transformers.
  • Compact, Robust Chassis: With a footprint of just 500 × 175 × 500 mm, the press fits easily into gloveboxes, fume hoods, or benchtop spaces. The all-steel frame is finished with corrosion-resistant paint for long-term durability.
  • Safety and Ergonomics: An ergonomic lever design reduces operator fatigue during manual pressurization. Built-in overload protection and thermal cutoff safeguards prevent damage to both the press and valuable molds.
  • Versatile Mold Compatibility: The standardized platen design works with a wide range of press molds and dies for different sample shapes and sizes, from 13 mm Ø KBr pellets to large square films.
  • Fast Heating and Cooling: The 600 W heating element brings platens to 300°C rapidly, while the water cooling system reduces post-press cooling time by up to 50%, maximizing daily throughput.

Applications

Application Description Key Benefit
Battery Electrode Lamination Compaction of cathode and anode films for lithium-ion battery research. Uniform density and adhesion for reliable electrochemical testing.
Polymer Film Production Hot pressing of thermoplastic films for mechanical testing or spectroscopy. Consistent thickness and flatness across the entire film.
Ceramic Pellet Pressing Preparation of green ceramic bodies from powders for sintering trials. High-pressure compaction minimizes porosity and enhances density.
Pharmaceutical Tablet Development Small-batch production of drug tablets for dissolution and stability testing. Adjustable pressure ensures tablet hardness meets pharmacopeial standards.
Composite Material Consolidation Fabrication of multi-layer composites under heat and pressure for aerospace or automotive research. Precise temperature control prevents thermal degradation of sensitive layers.
FTIR Spectroscopy Sample Prep Formation of potassium bromide (KBr) pellets for infrared analysis. Clear, uniform pellets with minimal scattering for high-quality spectra.
XRF Bead Preparation Fusion of borate flux and sample powder to create homogeneous glass beads for X-ray fluorescence analysis. Rapid, reproducible bead formation with minimal contamination.
Material Testing Specimen Molding Hot pressing of polymer or metal powder into test specimens for tensile, impact, or hardness testing. High density and consistent dimensions reduce variability in test results.

Technical Specifications

Parameter Value
Model XP57
Platen Working Temperature 0 ~ 300 ℃
Heating Power 600 W
Platen Size 100 × 100 mm
Platen Gap ≤ 150 mm
Working Pressure 0 ~ 24 T
Cooling Method Circulating Water Chilling
Temperature Control 7-inch Touchscreen
Power Requirements 110 V / 60 Hz or 220 V / 50 Hz (selectable)
Dimensions 500 × 175 × 500 mm
Weight 60 Kg

Why Choose This Product

  • Proven Reliability: The heavy-duty frame and industrial-grade hydraulic components are designed for years of continuous use, minimizing downtime and maintenance costs. Every press is factory-tested to ensure compliance with performance specifications.
  • Precision Manufacturing: Tight tolerances on platen parallelism and temperature uniformity deliver highly reproducible results, crucial for peer-reviewed research and quality control.
  • Global Support and Warranty: A comprehensive 12-month warranty covers parts and workmanship, backed by lifetime free technical consultation. Our global logistics network ensures prompt delivery of genuine spare parts whenever needed.
  • Customization Capabilities: We offer tailored solutions including custom platen sizes, pressure ranges, and integration into glovebox or automated workflows. Our engineering team can modify the press to meet unique experimental requirements.
  • Operational Efficiency: The intuitive touchscreen with temperature presets and the efficient water cooling system reduce setup time and accelerate throughput. Operators can easily switch between programs, making the press a smart long-term investment for high-demand labs.

Contact our team today for a personalized quote or to explore how this manual heating press can be configured for your unique application.

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Product Datasheet

Manual Heating Press with Precision Temperature Control and Hydraulic Pressure

Category Catalog

Laboratory Heated Press


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