15 Ton Manual Hot Press for Battery Research and Advanced Materials

Product Overview

The KINTEK manual hot press is a precision laboratory system delivering 15 metric tons of clamping force with advanced thermal control, engineered for cutting-edge materials research. Available in two modular platform configurations, it offers unmatched flexibility for laboratories working with solid-state battery electrolytes, polymer films, ceramic densification, and other advanced functional materials. The press combines a rigid steel gantry frame, high-torque manual hydraulic pump, and active isothermal platens to ensure repeatable high-quality sample preparation.

Designed with the researcher in mind, this system addresses the diverse requirements of modern material science. Platform S provides an ultra-compact 50 mm daylight and small footprint for seamless integration into vacuum gloveboxes or space-constrained benches. Platform H, with its extended 381 mm daylight and 130 mm piston stroke, handles tall dies and multi-layer assemblies effortlessly. Users can also configure heating power up to 2800W for temperatures up to 400°C, making this press suitable for a wide range of thermal pressing applications.

Built to perform reliably under continuous daily use, every unit undergoes rigorous factory testing and is CE certified. The combination of intuitive touchscreen control, integrated cooling circuits, and optional safety features ensures safe, efficient operation while maintaining the precision demanded by academic and industrial research environments. With a heritage of laboratory pressing expertise, this press is a trusted tool for hundreds of research groups worldwide.

Key Features

• Dual Platform Architecture for Maximum Flexibility: Unlike fixed-configuration presses, this system offers two distinct platform options. Platform S is a compact desktop unit with 50 mm daylight, ideal for glovebox integration and standard pressing tasks. Platform H delivers an expansive 381 mm daylight and 130 mm piston stroke, accommodating tall bulk dies and multi-layer stacked assemblies. Both frames are constructed from heavy-duty steel, ensuring rigidity under full load.

• Isothermal Platen Technology with 180×180 mm Active Area: The press features large-format platens precision-machined from high-grade steel with embedded heating arrays. This design ensures uniform temperature distribution across the entire 180×180 mm pressing surface, eliminating cold spots that can compromise sample integrity. The platens are ground to tight tolerances for consistent pressure application.

• Configurable Multi-Watt Heating up to 400°C: Heating power is matched to your temperature requirements to prevent performance gaps. Platform S can be equipped with 1000W for 300°C or 2800W for 400°C operation, while Platform H uses 2000W for 350°C processes. The advanced PID controller holds setpoint within ±1°C, ensuring reliable thermal profiles for sensitive materials.

• Manual Hydraulic System with Precise Force Control: A high-leverage manual pump allows smooth ramping from 0 to 15 metric tons, giving researchers fine control over compression forces. This manual operation is ideal for processes where force feedback is critical, reducing overshoot and sample damage. The hydraulic system is sealed and maintenance-friendly.

• Integrated Cooling Channels for Rapid Cycling: Both platens include built-in copper cooling circuits with quick-connect fittings. When connected to an optional recirculating chiller, the system can drop from 400°C to near-ambient in minutes, significantly reducing cycle times and protecting heat-sensitive components.

• Optional Polycarbonate Safety Shield: A high-impact transparent enclosure is available to protect operators from thermal hazards and possible material ejection during pressing. The shield is hinged for easy access and allows full visibility of the process, ensuring both safety and observational capability.

• 7-Inch Full-Color Touchscreen Interface: The independent PID controller provides intuitive control over temperature and pressure parameters. Researchers can set ramping profiles, monitor real-time data, and store recipes for repeatable experiments. The screen is glove-compatible for cleanroom and glovebox use.

• Glovebox-Ready Compact Footprint (Platform S): The Platform S model’s 300×300 mm base and low height allow installation inside standard vacuum gloveboxes, enabling handling of air-sensitive materials such as lithium metal or sulfide electrolytes without exposure to atmosphere.

• CE Certification and Comprehensive QC Testing: Every press is individually tested and calibrated before shipment, with a provided factory QC certificate. The system meets European safety and electromagnetic compatibility standards, ensuring regulatory compliance and long-term dependability.

Applications

Technical Specifications

The XP15 manual hot press is offered in two modular platform configurations, each tailored to specific laboratory needs. The following tables detail the core specifications and platform-dependent options.

Core Specifications

Platform Configuration

Why Choose This Product

• Proven Engineering for Demanding Research: This press family builds on years of feedback from leading battery and materials labs, resulting in a design that prioritizes durability and maintenance access. The steel gantry frame resists deformation even after thousands of cycles, ensuring consistent parallelism and force distribution.

• Unmatched Thermal Uniformity: The 180×180 mm platens use embedded multi-zone heating arrays and PID control to maintain isothermal conditions critical for homogeneous sample processing. Whether pressing solid electrolytes or polymer films, the tight temperature tolerance minimizes process variability.

• Flexibility Without Compromise: By offering two distinct platforms and configurable heating power, the system adapts to both routine benchtop tasks and specialized high-clearance requirements. Researchers can optimize for their specific die dimensions and throughput without sacrificing force capacity or temperature performance.

• Comprehensive Safety and Certifications: CE certification validates compliance with international safety directives. The optional polycarbonate shield adds an extra layer of operator protection, while built-in cooling channels reduce thermal hazards. Every press ships with a factory test certificate.

• Global Support and Long-Term Reliability: KINTEK provides a 12-month warranty and lifetime free technical consultation. Critical spare parts, from heating elements to seals, are kept in stock for rapid dispatch. Installation assistance and remote troubleshooting ensure your press remains operational with minimal downtime.

To discuss your specific application or request a custom configuration, contact our engineering team today. We’ll help you select the ideal platform and options for your laboratory.

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