Automatic Heated Lab Press
25T Manual Hot Press 300 Degree 300x300mm Dual Heated Platens Lab Press
Item Number : XP12
Price varies based on specs and customizations
- Force Capacity
- 25 Metric Tons (250 kN)
- Temperature Range
- Up to 300°C (dual independent control)
- Platen Dimensions
- 300 × 300 mm
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Product Overview
This heavy-duty manual hot press is engineered for precise high-pressure, high-temperature sample preparation. The system integrates a massive 250 kg solid-steel gantry frame that eliminates structural deflection, maintaining micron-level platen parallelism even under a full 25-ton load. Dual 300 × 300 mm heated platens deliver independent temperature control up to 300 °C, while built-in water cooling channels enable rapid thermal cycling.
It is ideally suited for laboratories developing advanced materials such as polymer sheets, rubber vulcanization, high-performance composite boards, and solid-state battery electrolytes. The large work area accommodates oversized samples or multiple small specimens, increasing daily throughput and experimental flexibility.
Built with premium components and rigorous factory calibration, this press provides consistent, repeatable performance under demanding conditions. Its robust engineering ensures minimal downtime, long-term stability, and safe operation backed by CE certification and comprehensive safety documentation.
Key Features
- 250 kg Deflection‑Resistant Gantry Frame: Upgraded structural mass physically eliminates micro‑deflection, preserving strict platen‑to‑platen parallelism for uniform sample thickness across the entire 300×300 mm area at full 25‑ton force.
- Dual‑Zone 3600 W Active Heating: Two embedded 1800 W heating cartridges per platen with independent PID controllers deliver quick, uniform heating to 300 °C. The isothermal platen design ensures consistent temperature distribution for repeatable material processing.
- Integrated Water Cooling Circuit: Copper cooling channels built into each platen with quick‑connect ports enable active fluid cooling. Pair the press with the optional CW‑5000 industrial recirculating chiller for rapid post‑heat quenching, dramatically reducing cycle times and protecting heat‑sensitive samples.
- Optional 0.2% FS High‑Precision Pressure Sensor: Beyond the standard digital pressure display, the system supports an upgrade to a research‑grade sensor that logs force with exceptional resolution—critical for quantitative studies in solid‑state battery and sensitive material compaction.
- 7‑Inch Color Touchscreen Interface: A centralized control panel consolidates real‑time temperature and pressure feedback, simplifying process monitoring. Intuitive menus streamline setup for various recipes.
- Dual‑Stage Manual Hydraulic Pump: Provides smooth, controlled force application up to 25 metric tons (250 kN) with minimal effort, allowing precise load adjustments during manual pressing cycles.
- CE‑Certified Safety Package: The press meets international safety standards and ships with high‑temperature protective gloves, a full operations manual (English/Chinese), and a factory quality control certificate for documented performance.
- Compact Industrial Footprint: Despite its 250 kg mass, the unit occupies approximately 452 × 470 mm of bench space, fitting standard heavy‑duty lab workstations without excessive room requirements.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Polymer Sheet Fabrication | Press large‑area polymer films with tight thickness tolerance. | Achieves consistent mechanical and optical properties across the sheet. |
| Rubber Vulcanization | Cure rubber compounds under controlled temperature and pressure. | Optimizes cross‑linking density for superior elasticity and durability. |
| Composite Material Consolidation | Fabricate high‑performance composite boards by consolidating layered reinforcements. | Minimizes voids and delamination, yielding high structural integrity. |
| Solid‑State Electrolyte Compaction | Press sensitive electrolyte layers for next‑generation batteries under precise force. | Maintains ionic conductivity and interfacial stability without cracking. |
| Laminate Pressing | Bond multi‑layer materials for electronic, aerospace, or structural applications. | Delivers uniform adhesion and flatness, eliminating warpage. |
| Advanced Battery Research | Compact cathode, anode, or separator materials for testing and production. | Reproducible electrode density and porosity for consistent cell performance. |
| Powder Metallurgy & Ceramic Hot Pressing | Densify metal or ceramic powders into near‑net‑shape compacts. | Enhanced densification at lower pressure with reduced porosity. |
| Quality Control & Material Testing | Prepare standardized specimens for mechanical, thermal, or analytical tests. | Guarantees repeatable sample preparation for reliable QA data. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | XP12 |
| Force Capacity | 0.0 – 25.0 Metric Tons (0 – 250 kN) |
| Hydraulic System | Dual‑stage manual pump |
| Platen Daylight (Max Opening) | 60 mm |
| Pressure Accuracy | Standard digital gauge; Optional 0.2% FS high‑precision sensor upgrade |
| Temperature Range | Up to 300.0 °C, dual‑platen independent control |
| Platen Dimensions | 300 × 300 mm |
| Heating Power | 3600 W (2 × 1800 W embedded heating elements) |
| Cooling Configuration | Integrated copper cooling channels with quick‑connect ports; Optional CW‑5000 industrial chiller |
| Power Supply | AC 220V – 230V / 50Hz, single‑phase |
| Electrical Connection | Dedicated 16A wall outlet required |
| Net Weight | ~250 kg |
| Outer Dimensions (W × D × H) | ~452 × 470 × 500 mm |
| Certification | CE Certified |
| Optional Chiller | CW‑5000 Industrial Recirculating Chiller (adds active cooling) |
| Optional Sensor | 0.2% FS Pressure Sensor with digital interface |
Why Choose This Product
- Uncompromised Structural Rigidity: The 250 kg solid‑steel gantry eradicates frame deflection, ensuring perfectly flat parts even at 25 tons—outclassing lighter presses that compromise sample uniformity.
- Accelerated Thermal Cycling: Built‑in water cooling combined with the optional CW‑5000 chiller slashes cooldown times, enabling more experiments per day and preventing thermal degradation of sensitive materials.
- Research‑Grade Precision: The 0.2% FS pressure sensor option delivers publication‑quality force data, making the system a trusted tool for cutting‑edge battery and material science.
- Turnkey Safety & Compliance: CE certified, the press arrives with protective gloves, detailed manuals, and a factory calibration certificate—ready for immediate, safe operation.
- Lifetime Support: Backed by a 12‑month warranty and ongoing remote technical assistance, with fast spare parts availability to maximize uptime.
Contact us today to request a customized quote or to discuss how this precision hot press can be tailored to your specific material processing needs.
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