Split-Type Manual Hot Press 120x120mm Platen 24-Ton Force 16.3 MPa High Pressure Micro-Sample Preparation

Product Overview

This manual hydraulic hot press is engineered for high-pressure precision pressing of micro-samples, thin films, and small components. Its split-type design physically separates the press frame from the temperature controller, preventing thermal drift and vibration interference while ensuring long-term electronic stability. With a 24-ton maximum force and a high surface pressure of 16.3 MPa on a compact 120 × 120 mm platen area, this system achieves exceptional densification for demanding applications.

Ideal for spectroscopy sample preparation (FTIR KBr pellets and XRF powder compacting), solid-state battery electrolyte fabrication, and micro-polymer film lamination, this press serves academic and industrial laboratories requiring micron-level sample quality. The low 500W power consumption and simple single-phase 220V plug-and-play operation make it accessible for any lab bench without special electrical infrastructure.

Engineered for robustness, the press features an all-steel frame and a high-ratio hydraulic mechanism that allows effortless manual loading up to 24 tons. Integrated water-cooling channels in the platens enable rapid cooling after heating, boosting experimental throughput. This system delivers repeatable, high-density results in continuous use.

Key Features

• Extreme Pressure Density: The system delivers up to 16.3 MPa (163 Bar) surface pressure on the 120×120 mm platen, concentrating force for highly dense powder compacts and thin-film lamination. This pressure level is ideal for achieving >98% relative density in ceramic and battery electrolyte materials, eliminating the need for secondary pressing steps.
• Split-Type Thermal & Vibration Isolation: The press frame and electronic controller are physically separated, shielding sensitive components from heat radiation and mechanical jarring, which extends equipment lifespan and allows flexible installation in gloveboxes or fume hoods. This design also facilitates maintenance and calibration by allowing independent servicing of the press mechanism and electronics.
• Ultra-Low Power Plug-and-Play: With a rated power of only 500W and a running current of 2.27A, the press operates on standard single-phase 220V outlets without any facility modifications, making it ideal for mobile or restrictive lab environments. The low energy consumption not only simplifies installation but also reduces operational costs over high-power alternatives, with an estimated annual electricity cost of less than $50 under typical lab use.
• Integrated Water Cooling System: Built-in cooling channels in the heated platens permit rapid post-process temperature reduction by connecting an external water source, significantly increasing daily sample throughput and reducing cycle times between presses. The water circuit is compatible with standard laboratory chillers or tap water, and flow can be controlled externally; this feature is particularly valuable for sequential hot-cold pressing of thermoplastic samples.
• Effortless Manual Hydraulic Operation: A high-reduction-ratio hydraulic system enables smooth, low-effort manual loading up to 24 tons using an ergonomic hand lever, combining small footprint with impressive force capacity. The ergonomic lever and fine-feed adjustment allow precise control of pressure increments, crucial for delicate samples that require gradual compression to avoid cracking.
• Precision PID Temperature Control: Advanced digital PID controller maintains accurate temperature up to 300°C with minimal overshoot, ensuring uniform heating across both platens for consistent bonding and pressing quality. Temperature ripple is within ±1°C, critical for thermoplastic film processes. The controller stores multiple program segments, enabling ramp-and-soak profiles for materials requiring staged heating, and factory calibration ensures long-term setpoint accuracy.
• Compact All-Steel Construction: The host unit measures just 600×300×550 mm yet incorporates a rigid steel frame that absorbs high pressing forces, providing excellent stability and long-term durability even under continuous heavy-duty use. Vibration-dampening feet further isolate the press from bench movements, contributing to consistent micro-scale alignment during pressing.
• Adjustable Daylight for Versatile Tooling: The 0–130 mm adjustable platen gap accommodates a wide range of mold heights and device thicknesses, enhancing flexibility for diverse sample types and multi-layer assemblies. The daylight adjust mechanism is straightforward, with indexed markings for quick setup, reducing changeover time between different tool sets.
• Precision-Engineered Platen Parallelism: Both upper and lower heated platens are precision-ground for flatness and parallelism, guaranteeing even pressure transfer and consistent sample thickness across the entire 120×120 mm area, essential for producing uniform films and compacts. The platens are made from hardened, corrosion-resistant tool steel, ensuring flatness retention after thousands of high-temperature cycles.
• Robust Safety Features: The press includes mechanical end stops, a safety relief valve, and thermal over-temperature protection, preventing accidental overload and ensuring safe operation even for inexperienced users. A simple-to-read analog pressure gauge provides real-time force feedback, giving the operator full control and preventing inadvertent overloading.

Applications

This manual hot press is utilized across multiple research and manufacturing disciplines:

Technical Specifications

Why Choose This Product

• Optimized Pressure for Micro-Samples: Unlike generic large-format presses that dilute pressure over large areas, this system's 16.3 MPa rating on a 120×120 mm platen is purpose-built for compact micro-samples, ensuring the highest density and repeatability for FTIR pellets, battery electrolytes, and fine powder metallurgy. This focus translates directly into better data quality and publishable results.
• Industry-Leading Durability: The split-type architecture and all-steel construction are proven in heavy-use academic and industrial environments. Critical components like hydraulic pistons and seals are rated for thousands of cycles, and the separated controller is shielded from the thermal load, dramatically reducing electronic failures compared to integrated designs.
• Zero Facility Modifications Required: With only 500W power draw and standard 220V plug, this press can be operational minutes after unpacking. There is no need for compressed air, water lines (except optional cooling), or structural floor reinforcement. This portability allows easy relocation between labs and integration into gloveboxes or restricted-access areas.
• Precision Engineering & Safety Compliance: Every press undergoes rigorous factory testing for platen parallelism (±0.02 mm), temperature uniformity (±2°C at setpoint), and hydraulic leak-free performance. Multiple safety interlocks, including a pressure relief valve and thermal cutoff, protect both the operator and the sample.
• End-to-End Customization & Support: Our application engineers understand the niche demands of sample preparation. We offer custom platen materials, alternative temperature ranges, and tailored control profiles. Post-purchase, KINTEK provides prompt technical assistance, spare parts, and on-site service plans to keep your research running without interruption.

Backed by KINTEK's 20 years of experience in laboratory pressing solutions, this press is a long-term investment in precision and reliability. Contact us today to request a quotation or a virtual demonstration. Our team is ready to help you select the right configuration for your specific application.

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