Laboratory Heated Press
Heavy-Duty 40-Ton Split-Type Automatic Hot Press with 300x300mm Heated Platens and Programmable PID Control
Item Number : XP39
Price varies based on specs and customizations
- Pressure Range
- 0 – 40 tons
- Platen Size
- 300 × 300 mm
- Max. Working Temperature
- 0 – 300 °C
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Product Overview
This advanced split-type automatic hot press integrates a high-capacity 40-ton hydraulic cylinder with precision-heated 300×300mm platens, delivering exceptional pressure density and thermal uniformity for demanding material pressing applications. The unit's intelligent PID control architecture enables fully programmable multi-step temperature and pressure profiles, reducing manual intervention and ensuring reproducible results across a wide range of processes. Engineered with a focus on durability, the heavy-gauge all-steel welded frame maintains structural integrity and platen alignment even under maximum load, making it a dependable solution for both research and production environments.
Ideal for powder metallurgy compaction, advanced ceramic sintering, high-performance polymer molding, and next-generation battery fabrication, this hot press excels where high force and precise temperature control are critical. The split-body design physically separates the press mechanism from the electronic control console, effectively isolating temperature-sensitive circuitry from radiated heat. This thermal barrier enhances long-term reliability and minimizes drift, ensuring consistent performance during extended runs.
Safety and usability are paramount; the system is CE-certified and equipped with emergency stop, overload protection, and a user-friendly 7-inch industrial touchscreen. Integrated water-cooling circuits with quick-connect fittings enable efficient heat dissipation, accelerating cycle times and protecting heat-sensitive tooling. Whether in a university research lab or a pilot-scale production line, this robust press delivers the repeatability and throughput required for rigorous standards.
Key Features
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High-Force 40-Ton Pressing Capability: The hydro-mechanical system generates up to 40 metric tons of pressing force across the 300×300mm working area, providing high specific pressure for densifying ceramic powders, metal composites, and polymers. The stress-relieved frame maintains precise platen alignment under full load, ensuring uniform compaction.
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Thermally Optimized Split-Type Architecture: Physically isolating the press frame from the digital control unit eliminates heat transfer that could degrade electronic components or cause signal drift. This design extends equipment lifespan and ensures consistent process accuracy, even in high-ambient-temperature settings.
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Independent Dual-Channel PID Temperature Control: Each platen features its own 2,400W heating cartridge and high-precision thermocouple, governed by a separate PID loop with auto-tuning capability. This dual-channel control achieves temperature uniformity of ±1°C up to 300°C, eliminating thermal gradients that cause uneven curing or sintering.
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Fully Programmable Multi-Stage Automation: The embedded 7-inch touchscreen defines complex heating, pressure, and cooling sequences with up to 16 programmable segments. Recipe storage and recall simplify reproducibility, while real-time graphing aids process development.
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Integrated Water-Cooling System: Factory-installed water channels with quick-connect fittings allow rapid connection to a building water supply or external chiller. Active cooling reduces cycle time and protects the hydraulic system from heat back-diffusion.
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Robust Hydraulic Pressure Control: A high-precision hydraulic pump with PID-based pressure regulation maintains set pressure within narrow tolerances, automatically compensating for material relaxation or thermal expansion. Multi-stage pressure profiling enables sequential compaction for materials that benefit from incremental densification.
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CE-Certified Safety and Industrial-Grade Construction: Built under ISO 9001 quality standards, this press includes a hard-wired emergency stop, two-hand operation start, over-temperature protection, and a burst-proof hydraulic hose assembly. The electrical cabinet features heavy-duty contactors and thermal overload protection for reliable industrial use.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Advanced Ceramic Hot-Press Sintering | Densification of alumina, zirconia, silicon nitride, and boron carbide powders into high-performance components. Uniform temperature field prevents differential densification and grain growth. | Near-theoretical density with homogeneous microstructure and minimal internal stresses. |
| Powder Metallurgy Compaction | Pre-sintering compaction of iron, stainless steel, tungsten carbide, and titanium alloy powders into green billets with high green strength. | Maximizes green density, reducing sintering shrinkage and enabling tighter dimensional tolerances. |
| Solid-State Battery Electrode Lamination | Hot pressing of solid electrolyte sheets and composite electrodes to minimize interfacial resistance and prevent delamination in multi-layer cells. | Creates high-quality, defect-free interfaces for high ionic conductivity and long cycle life. |
| High-Performance Polymer Molding and Film Lamination | Compression molding and lamination of PTFE, PEEK, PVDF, and multi-layer films for fuel cell components or flexible electronics. | Eliminates voids and ensures dimensional stability and consistent layer adhesion. |
| Composite Material Consolidation | Hot pressing of fiber-reinforced thermoplastic or thermoset prepregs for aerospace panels and automotive parts. Programmable pressure profile prevents fiber washout and laminates voids. | Produces low-porosity, high-strength laminates with predictable mechanical properties. |
| Electronic Packaging and Encapsulation | Lamination of encapsulant films onto printed circuit boards or semiconductor substrates under precise temperature and pressure. | Achieves void-free encapsulation with excellent adhesion, improving device reliability. |
| Metal Matrix Composite (MMC) Processing | Hot compaction of aluminum, copper, or magnesium matrix composites reinforced with ceramic particles or fibers. | Enhances homogeneity and mechanical properties for weight-critical applications. |
| Tire and Rubber Specimen Preparation | Compression vulcanization of rubber compounds into test sheets or small molded items for mechanical property evaluation. | Produces consistent, defect-free samples meeting ASTM and ISO testing standards. |
Technical Specifications
| Specification | Value |
|---|---|
| Model | XP39 |
| Type | Split-type Automatic Hot Press |
| Pressure Range | 0 – 40 tons |
| Platen Size | 300 × 300 mm |
| Max. Working Temperature | 0 – 300 °C |
| Heating Power | 4,800 W (2 × 2,400 W) |
| Temperature Control | PID intelligent programmable, independent dual-channel |
| Pressure Control | PID automatic program hold/constant pressure, multi-stage with timed auto-release |
| Piston Stroke | 50 mm |
| Max. Daylight Opening | 150 mm |
| Cooling Method | Circulating water cooling (external chiller optional); quick-connect couplings provided |
| Control Interface | 7-inch high-resolution industrial touchscreen |
| Power Supply | AC 220V / 50Hz, single phase (21.8A max, requires air circuit breaker) |
| Dimensions (approx.) | 800 × 440 × 620 mm (to be confirmed) |
| Net Weight (approx.) | 420 kg (to be confirmed) |
| Certification | CE |
Why Choose This Product
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Unmatched Reliability in Heavy-Duty Applications: The frame is constructed from thick stress-relieved steel plates, precisely machined to maintain parallelism under 40-ton loads. Field proven in production environments, it delivers consistent performance with minimal maintenance thanks to high-quality hydraulic seals and corrosion-resistant platens.
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Precision-Driven Performance with Complete Automation: Dual PID temperature control and multi-stage pressure programming eliminate operator variability, ensuring every cycle adheres to the exact process recipe. Unlimited recipe storage and real-time data logging aid process validation and quality audits.
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Comprehensive Safety and Global Compliance: Meeting CE safety standards, the press incorporates redundant safety interlocks, a lockable main disconnect, and an optional clear polycarbonate safety shield. The electrical system requires a dedicated 21.8A circuit, ensuring safe, reliable power delivery worldwide.
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Enhanced Productivity Through Intelligent Design: Quick-connect water cooling lines and the split architecture enable rapid changeovers and streamlined maintenance. The intuitive touchscreen reduces training time, while unattended program execution frees operators for other tasks.
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Flexible Customization and Application Support: We offer custom mold solutions, vacuum chambers, and glovebox integration kits. Our engineering team provides process development support, helping you optimize parameters for new materials from initial trials.
Contact us today to discuss your specific application requirements—our experts will help you configure a tailored hot press solution that delivers consistent, high-quality results for your R&D or production needs.
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