High-Tonnage Automatic Hot Press with 100-Ton Capacity, 10.9 MPa Pressure, and 7-Inch Touchscreen PID Temperature and Pressure Control

Product Overview

This advanced automated hot press is engineered for high-pressure lamination, high-density powder metallurgy compaction, and pilot-scale material research. With a formidable 100-ton clamping force distributed evenly across 300 × 300 mm heated platens, it delivers a maximum surface pressure of 10.9 MPa—ideal for processes demanding extreme compaction and uniformity. The system seamlessly integrates hydraulic power, dual-zone heating, and intelligent control into a compact, laboratory-friendly footprint.

Primarily deployed by premier research institutions and precision manufacturing facilities, this system excels in fabricating advanced ceramics, dense alloy components, high-performance composite sheets, and next-generation battery electrodes. The fully integrated electric hydraulic pump and independent top/bottom heating zones ensure consistent, repeatable results across hundreds of cycles without manual adjustments.

Designed for continuous duty in demanding environments, the equipment incorporates robust safety features, CE certification, and intelligent closed-loop controls that minimize operator intervention while maximizing process integrity. Its built-in water cooling protects critical seals from thermal damage and accelerates cycle times, making it a reliable workhorse for material development labs and pilot lines that cannot afford downtime.

Key Features

• 100-Ton High-Force Clamping: Delivers up to 100 metric tons of clamping force, translating to a pressure density of 10.9 MPa on 300 × 300 mm platens, ensuring thorough compaction for even the most challenging powder and laminate materials. This capacity is especially beneficial for ultra-high molecular weight polymers and hard-to-sinter ceramics, where inadequate pressure results in voids and weak structural integrity.
• Dual-Loop PID Programmable Control: Both temperature and pressure are managed via independent PID algorithms with multi-step programmable setpoints. The system automatically heats, soaks, pressurizes, holds, and releases according to user-defined profiles, achieving hands-free precision. Operators can program up to 20 segments for each loop, creating complex ramping and dwell sequences that exactly replicate production conditions for process development.
• Integrated Silent Hydraulic Pump Station: A high-efficiency electric hydraulic unit provides quiet, stable pressure output while maintaining moderate power consumption, making it suitable for prolonged laboratory operation without excessive noise or energy waste. The pump is designed with an air-cooled oil reservoir and pressure relief valves to prevent overheating and ensure consistent performance during continuous cycles.
• Independent Dual-Zone Heating: Each platen is equipped with dedicated heating elements and thermocouples, enabling precise, up to 300°C temperature control with ±1°C uniformity across both zones, critical for applications requiring homogeneous thermal distribution. The separate control allows the bottom and top platens to be set at identical or slightly differentiated temperatures to manage thermal gradients in thick parts.
• Built-In Water Cooling and Seal Protection: Platen water channels allow connection to an external chiller for rapid cooling and to safeguard hydraulic seals from thermal degradation, prolonging service life and enhancing safety. Active cooling can reduce part cooldown time by up to 50%, increasing overall throughput in pilot production settings.
• 7-Inch Industrial Touchscreen HMI: The intuitive color interface displays real-time pressure and temperature curves, stores multiple recipes, and simplifies complex programming, reducing operator training time. It also logs historical data for quality control and troubleshooting, with USB export functionality for external analysis.
• Robust Safety Enclosure: A full safety guard with interlock switches meets CE standards, protecting operators from high temperatures and moving parts, while ensuring compliance with international safety regulations. The enclosure includes a polycarbonate viewing window and integrated LED lighting for process monitoring under safe conditions.
• High-Precision Hydraulic System: The cylinder design and piston stroke of 50 mm with 150 mm daylight accommodate various mold heights, and the system supports automatic pressure holding and replenishment to counteract material relaxation. A high-accuracy pressure transducer provides real-time force feedback, enabling the PID controller to adjust pump output within milliseconds for consistent force application.

Applications

Technical Specifications

Why Choose This Product

• Proven Durability: Engineered with heavy-duty structural components and a robust hydraulic system, this press is built for thousands of cycles under full load, ensuring decades of reliable operation in demanding R&D environments.
• Unmatched Precision: Dual-PID closed-loop control with ±1 °C temperature uniformity and pressure accuracy enables reproducible results that meet stringent quality standards, critical for valid research and pilot production.
• Operator-Centric Design: The 7-inch touchscreen with intuitive recipe management, combined with automatic cycle execution, reduces human error and allows skilled technicians to focus on process development rather than machine operation.
• Certified Safety and Compliance: Full CE certification and integrated safety doors provide peace of mind, while the water-cooled platen protection system extends the life of critical hydraulic seals and prevents heat-related failures.
• Customizable Solutions: We offer optional chillers, custom mold plates, and extended warranty packages; our engineering team provides application support to tailor the system to your specific material processing needs. Contact us today to receive a personalized quotation and discover how this high-tonnage hot press can elevate your research and manufacturing capabilities.

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