Laboratory Heated Press
Automatic Hydraulic Hot Press 40 Ton 200x200mm Dual Zone Heating 500°C 220V and 300°C 110V
Item Number : XP71
Price varies based on specs and customizations
- Maximum Pressure
- 0 - 40 T
- Platen Size
- 200 × 200 mm
- Temperature Range
- RT - 500°C (220V); 0 - 300°C (110V)
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Product Overview
This automatic hydraulic hot press system is engineered for precision thermal compression applications, delivering up to 40 tons of consistent pressing force with integrated heating and cooling capabilities. Its dual-zone temperature control and programmable cycles ensure repeatable results for demanding laboratory and industrial processes.
Designed for material scientists, battery researchers, and quality assurance labs, this unit excels in hot embossing, lamination, and polymer film preparation. The 200×200 mm platens accommodate a variety of sample sizes, making it suitable for both R&D and small-scale production.
Built with a rigid steel frame and advanced safety interlocks, this equipment provides reliable, maintenance-friendly operation. The intuitive touchscreen interface and automated pressure/thermal management reduce operator intervention, boosting productivity and confidence in every press cycle.
Key Features
- Programmable Dual-Zone Temperature Control: Each 200×200 mm platen can be independently programmed with ramp-and-soak profiles, preventing thermal shock and ensuring uniform heat distribution up to the selected maximum temperature.
- Stable 40-Ton Hydraulic Pressing: A digitally controlled pressure system with programmable hold and dwell logic delivers consistent, repeatable force from 0 to 40 tons, ideal for precise compression and bonding processes.
- Regional Voltage Variants: Engineered in two configurations—a 220V version for RT–500°C operations and a 110V US-standard variant for 0–300°C, each optimized for its grid and safety requirements.
- Integrated Water Cooling System: Both versions include circulating water channels to protect hydraulic seals and maintain stable operating conditions, with the high-temperature model supporting an optional chiller for extended 500°C runs.
- 7-Inch Touchscreen HMI: The full-color interface provides real-time monitoring of pressure and temperature curves, on-the-fly parameter adjustment, and storage of multiple recipes, simplifying complex protocols.
- Rigid All-Steel Frame: The compact yet robust construction minimizes deflection under load, enhancing press accuracy and long-term durability even in continuous use.
- Safety Interlocks: Equipped with emergency stop, over-temperature protection, and a transparent guard door, the system meets laboratory safety standards without sacrificing accessibility.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Polymer Film Preparation | Melting and pressing thermoplastics into thin, uniform films for spectroscopy or mechanical testing. | Achieves consistent thickness with precise temperature and pressure control. |
| Hot Embossing | Micro-structuring of polymer substrates for microfluidic devices or optical components. | Sub-micron feature replication with repeatable force and thermal uniformity. |
| Lamination of Battery Components | Bonding electrode layers and separator materials for solid-state battery prototyping. | Even layer adhesion without delamination, critical for performance and safety. |
| Sample Preparation for XRF | Pressing powdered samples into pellets for X-ray fluorescence analysis. | High-density, crack-free pellets ensure accurate elemental analysis. |
| Composite Molding | Consolidation of fiber-reinforced polymer sheets for lightweight structural testing. | Void-free composites with controlled cure cycles. |
| Adhesive Bonding Testing | Curing and evaluating structural adhesives under controlled heat and pressure. | Reproducible bond line thickness and thermal history. |
Technical Specifications
| Parameter | XP71 (220V Version) | XP71 (110V Version) |
|---|---|---|
| Model | XP71 (220V) | XP71 (110V) |
| Platen Size | 200 × 200 mm | 200 × 200 mm |
| Maximum Pressure | 0 – 40 T | 0 – 40 T |
| Temperature Range | RT – 500°C | 0 – 300°C |
| Heating Power | 3000 W (3 kW) | 2100 W (2.1 kW) |
| Temperature Control | Dual-platen independent programmable with ramp/soak | Dual-platen independent programmable with ramp/soak |
| Platen Distance | 50 mm | 60 mm |
| Power Supply | Single-phase AC 220V, 50Hz | Single-phase AC 110V, 60Hz |
| Operating Current | Approx. 13.6 A | Approx. 19.1 A (requires 20A dedicated line) |
| Dimensions (W×D×H) | 355 × 450 × 655 mm | 335 × 410 × 625 mm |
| Net Weight | Approx. 230 kg | Approx. 180 kg |
| Cooling | Circulating water cooling (chiller recommended as optional add-on) | Circulating water cooling (external water circuit or self-provided chiller required) |
Why Choose This Product
- Purpose-Built for High-Temperature Precision: Designed specifically for exacting labs, the dual-zone heating with independent PID loops ensures unmatched thermal uniformity and stability, even at the upper limit of 500°C.
- Global Voltage Compliance: Choose the 220V variant for higher temperature applications or the 110V model to seamlessly integrate into North American facilities, each with power electronics tuned for reliable operation.
- Long-Term Durability: The all-steel frame and water-cooled platens protect the hydraulic system from thermal degradation, extending service life far beyond standard presses.
- User-Centric Automation: Recipe storage, real-time data logging, and a touch-driven interface turn complex multi-step processes into one-touch routines, minimizing operator error.
- Customization-Ready Platform: Beyond preset configurations, we offer optional chillers, custom platen coatings, and tailored control software to meet unique process requirements. Contact us today to discuss your application and receive a personalized configuration quote.
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