Laboratory Heated Press
Automatic Hydraulic Hot Press 25 Ton 400x400mm with Water Chiller Auto Stop Safety Gate CE Certified
Item Number : XP74
Price varies based on specs and customizations
- Max. Pressure
- 0 - 25 T
- Platen Size
- 400 × 400 mm
- Temperature Range
- 0 - 300 ℃
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Product Overview
This automatic hydraulic hot press integrates advanced hydraulic power, precise thermal control, and comprehensive safety features into a single high-performance system. Designed for demanding laboratory and industrial environments, it delivers up to 25 tons of clamping force across large 400×400 mm heated platens, making it ideal for processing sizable composite panels, polymer sheets, and multi-layer assemblies. The unit combines programmable pressure and temperature ramping with an integrated water cooling package to accelerate cycle times and elevate productivity.
Engineered for consistency-intensive applications, this system excels in composite lamination, thermoplastic molding, hot embossing, and thin-film fabrication. Its dual independent temperature zones allow differential heating profiles—critical for material research and multi-step pressing protocols. From battery component development in glovebox-integrated workflows to high-throughput sample preparation in quality control labs, the equipment adapts to diverse processing demands without compromising precision.
Built on a heavy-duty frame with CE-certified safety guarding, this press ensures operator protection through a safety gate interlock that automatically halts operation when opened. Industrial-grade components, reinforced platens, and a robust hydraulic power unit guarantee reliable performance shift after shift, making it a trusted cornerstone for facilities where uptime and repeatability are paramount.
Key Features
- Dual-Platen Independent Temperature Control: Each 400×400 mm platen features its own programmable PID loop, delivering precise thermal stability across the full 0–300°C range. This enables separate heating profiles for top and bottom, essential for asymmetric laminates and gradient-dependent materials that demand asymmetric heat input.
- 25-Ton Hydraulic Power System: The integrated hydraulic source delivers stable, programmable force from gentle contact pressure to full 25-ton clamping. Pressure ramp rates and dwell times are precisely controlled via the touchscreen, ensuring repeatable consolidation cycles and eliminating manual hydraulic adjustments.
- Rapid Water Cooling System: An included industrial water chiller circulates coolant through the platens immediately after the heating phase, drastically reducing cool-down time and enabling faster batch turnover without thermal shock to the sample. This active cooling loop shortens overall process time and boosts lab throughput.
- CE-Certified Safety Gate with Auto-Stop: A full-coverage safety shield, interlocked with the control system, brings all motion to an immediate halt if the door is opened during operation. This feature meets EU machinery directives, protects personnel, and simplifies safety compliance audits.
- 7-Inch Color Touchscreen Controller: An intuitive HMI displays real-time temperature and pressure curves, stores multiple recipe programs, and logs process data. Operators can quickly recall proven settings, minimizing setup errors and ensuring SOP consistency across shifts.
- Rapid Heat-Up Performance: With up to 6.6 kW of heating power, the platens reach processing temperatures quickly, reducing idle time and supporting high-throughput environments. The efficient heating elements and insulation also contribute to low energy consumption during prolonged runs.
- Sturdy Industrial Construction: A welded steel frame, precision-ground platens, and durable insulation ensure flatness, thermal uniformity, and long service life under continuous high-load operation. All components are selected for durability in 24/7 lab and light production settings.
- Large 400×400 mm Work Area: The generous platen dimensions accommodate oversized samples or multiple smaller specimens in a single cycle, increasing throughput. The 60 mm daylight allows for thicker tooling and taller mold stacks compared to smaller benchtop presses.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Composite Laminate Pressing | Consolidation of carbon fiber, glass fiber, or aramid prepregs into high-strength panels for aerospace and automotive prototyping. | Achieves void-free laminates with precise temperature and pressure ramps, replicating autoclave-like conditions in a bench-top format. |
| Thermoplastic Molding | Shaping and bonding of engineering thermoplastics such as PEEK, PEI, or polycarbonate sheets for custom components. | Programmable melt and cooling stages prevent thermal degradation while enabling dimensionally stable parts. |
| Hot Embossing | Replicating micro- or nano-scale patterns onto polymer substrates using heated platens and pressure, used in MEMS and microfluidics. | Uniform heat and pressure distribution ensures high-fidelity pattern transfer across the full 400×400 mm area. |
| Polymer Thin-Film Fabrication | Melting and pressing polymer granules or films into uniform thickness sheets for optical, barrier, or dielectric applications. | Dual independent temperature zones allow gradient film manufacturing; integrated chiller freezes the final structure quickly. |
| Battery Research & Development | Pressing of electrode materials, solid-state electrolyte layers, or separator films in glovebox or dry-room environments. | Programmable low-force and temperature profiles preserve sensitive materials while achieving target density and thickness. |
| Laboratory Sample Preparation | Preparation of pressed pellets for XRF, FTIR, or metallographic analysis, requiring high force and flatness. | Automated cycle with stored recipes ensures every pellet meets identical specifications, reducing operator error. |
| Lamination of Multi-Layer Structures | Bonding of dissimilar material layers—metal foils, adhesives, films—into functional stacks for sensors or packaging. | Controlled pressure dwell and cooling under load minimize warpage and delamination, critical for hermetic seals. |
| Adhesive Bonding | Curing structural adhesives under heat and pressure for joining metals, composites, or ceramics. | Precise ramp-and-soak profiles ensure complete adhesive activation without overheating, yielding maximum bond strength. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | XP74 |
| Max. Pressure | 0 - 25 T (Programmable pressure and dwell) |
| Platen Size | 400 × 400 mm (Dual heated platens) |
| Daylight (Opening) | 60 mm (Please confirm mold thickness before ordering) |
| Temperature Range | 0 - 300 ℃ |
| Temperature Control | Dual-platen independent programmable (Ramp & Soak) |
| Heating Power | ≤ 6600 W (6.6 kW) |
| Cooling System | Recirculating water chiller (included) |
| Controller | 7" color touchscreen |
| Safety Guard | Safety gate with auto-stop interlock (EU standard) |
| Power Supply | Single-phase AC 220V, 50Hz (>35A, dedicated industrial socket required) |
| Compliance | CE Certified, with CE certificate and English manual |
Why Choose This Product
- Proven Long-Term Reliability: Heavy-gauge steel frame, industrial-grade hydraulic seals, and robust heating elements are engineered for continuous multi-shift operation, minimizing unplanned downtime and maintenance costs over the unit’s lifetime.
- Precision Manufacturing: Precision-ground platens with closed-loop PID temperature control and programmable pressure ramping deliver exceptional repeatability—sample after sample, cycle after cycle—crucial for regulated industries and R&D documentation.
- Certified Safety & Compliance: Full CE certification ensures adherence to stringent EU safety directives, simplifying lab accreditation and export processes. The auto-stop safety gate provides tangible operator protection without sacrificing productivity.
- Customization & Support: KINTEK’s engineering team can tailor platen patterns, tooling interfaces, and software functionalities to your specific workflows. Comprehensive after-sales support and readily available spares keep your operation running smoothly.
- Premium Investment, Not Commodity: This system is built for entities that value consistency, throughput, and safety over short-term cost. The integrated water chiller, intuitive touchscreen, and heavy-duty construction deliver a lower total cost of ownership through enhanced efficiency and durability.
Contact us today to discuss your pressing requirements, request a quote, or explore customized configurations that match your application precisely.
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