Laboratory Heated Press
Automatic Heated Laboratory Press 200 Ton Ultra High Force 500℃ Extreme Temperature 300×300mm Platens Research Grade
Item Number : XP83
Price varies based on specs and customizations
- Max Force
- 200 Tons (2000 KN)
- Temperature Range
- 0 – 500°C
- Platen Size
- 300×300 mm
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Product Overview
This automatic heated laboratory press is a heavy-duty system engineered for demanding research applications in advanced ceramics, powder metallurgy, superhard materials, and high-performance composites. With robust 300×300 mm hot platens, it delivers up to 200 tons of closed-loop programmable force at temperatures reaching 500°C, making it ideal for precise high-pressure sintering and hot pressing.
Built with specialized heavy-load nano-ceramic thermal insulation, this unit protects critical components from extreme heat while maintaining structural rigidity. The integrated 7-inch PID touchscreen controller and high-precision 0.2% pressure sensor ensure unmatched process control and repeatability, establishing it as a premier choice for R&D laboratories and pilot-scale production.
Engineered for reliability, this press features a robust cast steel frame and water-cooled platens for sustained high-temperature operation. Its precision-manufactured components and rigorous safety certifications guarantee consistent performance under the most demanding thermal and mechanical loads.
Key Features
- 200-Ton Ultra-High Force Compaction: Applies up to 200 tons (2000 kN) across 300×300 mm platens, yielding an impressive 22.2 MPa (222 kg/cm²) specific pressure for dense, uniform material consolidation.
- 500°C Precision Temperature Control: Advanced PID-controlled armored heating system supports multi-segment programmable temperature ramps, delivering exceptional thermal uniformity across both platens for sensitive material processing.
- Heavy-Duty Ceramic Thermal Insulation: Industrial-grade nano-ceramic composite insulation plates withstand simultaneous 200-ton pressure and 500°C heat, shielding hydraulic and frame components from thermal degradation and preserving mechanical accuracy.
- 0.2% High-Precision Closed-Loop Control: Integrated high-accuracy pressure sensor continuously monitors force, automatically compensating for any micro-leakage to maintain set pressure without fluctuation, ensuring process repeatability.
- Intelligent 7-Inch Touchscreen Controller: Real-time monitoring and data logging of pressure, temperature, and time curves; user-friendly interface allows precise programming of multi-step recipes.
- Robust Water-Cooled Platens: Internal cooling channels enable rapid temperature cycling and sustained high-temperature runs when connected to an external chiller, reducing downtime between experiments.
- Integrated Safety Systems: Standard physical safety guard, over-temperature and over-pressure auto-shutoff, and CE certification meet rigorous laboratory safety standards.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Advanced Ceramics Sintering | Densification of ceramic powders like alumina, zirconia, or silicon carbide under simultaneous high pressure and temperature to achieve near-theoretical density and superior mechanical properties. | Achieves full density with minimal grain growth, enhancing component strength and wear resistance. |
| Powder Metallurgy Compaction | Hot pressing of metal powders into near-net-shape preforms or finished parts, reducing porosity and improving material integrity for structural and magnetic applications. | Produces high-density parts with uniform microstructure and enhanced fatigue life. |
| Carbon Fiber Composite Hot Pressing | Curing and consolidation of carbon fiber prepregs with thermoplastic or thermoset matrices, applying precise pressure and heat cycles to achieve void-free laminates. | Yields lightweight, high-strength panels with optimal fiber-matrix bonding for aerospace and automotive R&D. |
| Superhard Material Processing | Synthesis and sintering of polycrystalline diamond (PCD) or cubic boron nitride (cBN) blanks under extreme conditions for cutting tool and wear part manufacturing. | Enables production of ultra-hard materials with consistent quality and high yield. |
| Thermoplastic Composite Molding | Compression molding of high-performance thermoplastics like PEEK or PEI with continuous fibers, using controlled heating and cooling profiles for optimal crystallinity. | Creates complex, high-toughness components with short cycle times and excellent dimensional stability. |
| Battery Research & Development | Calendering and lamination of battery electrodes and solid-state electrolyte films under controlled pressure and temperature to improve interfacial contact and ionic conductivity. | Enhances energy density and cycle life of next-generation batteries. |
| Material Testing Specimen Preparation | Fabrication of standardized test coupons from composite or metallic powders for mechanical, thermal, or electrical characterization, ensuring repeatable specimen geometry and density. | Guarantees accurate and comparable material property data for research publications. |
| Polymer Film Production | Hot pressing of polymer granules into thin films or sheets for optical, barrier, or dielectric applications, with precise thickness control and surface finish. | Produces uniform, defect-free films with tailored properties for advanced material studies. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | XP83 |
| Max Force | 200 Tons (2000 KN), adjustable from 0.5 to 200T auto closed-loop |
| Pressure Sensor Accuracy | 0.2% F.S. |
| Platen Size | 300×300 mm (11.8×11.8 inches), premium hot-work tool steel |
| Max Daylight | 50 mm, suited for thin high-pressure parts and short molds |
| Temperature Range | 0 – 500°C, ideal for high-temperature polymers, ceramics, and composites |
| Temperature Control | Intelligent PID multi-segment programmable ramp control, dual independent heating zones with slope setting |
| Total Heating Power | 3,500 W (3.5 kW), optimally calculated for thermal efficiency |
| Controller | 7-inch full-color LCD touchscreen, real-time monitoring of pressure, temperature, and time curves |
| Power Supply | Single-phase AC 220V / 50Hz (customizable), maximum current ~15.9A |
| Overall Dimensions (W×D×H) | 650×500×850 mm, rigid compact frame |
| Net Weight | 550 kg, integrated cast steel / thick plate frame |
| Cooling Method | Built-in water cooling channels in platens (external chiller or water line recommended) |
| Safety & Certifications | Standard physical safety guard, over-temp and over-pressure auto shut-off; CE certified |
Why Choose This Product
- Uncompromising Build Quality: The press features a one-piece cast steel frame and thick steel plates, ensuring exceptional rigidity under 200-ton loads and eliminating frame deflection that could compromise part accuracy over years of service.
- Advanced Thermal Management: Proprietary nano-ceramic insulation and water-cooled platens maintain stable thermal conditions even during prolonged runs, protecting sensitive components and extending equipment lifespan.
- Precision Engineering for Repeatability: Every sensor and actuator is calibrated to exacting standards, with the 0.2% pressure sensor and PID temperature controller working in tandem to deliver batch-to-batch consistency critical for research validity.
- Global Compliance and Support: CE certified and backed by a responsive team of application engineers, this system can be customized for specific voltage or mold requirements and comes with dedicated after-sales support to keep your research on track.
- Investment in Future-Proof Performance: Designed for the most demanding R&D environments, this heated press reduces the need for multiple pieces of equipment by covering a wide operational range, ultimately lowering total cost of ownership while accelerating development cycles.
Contact us today to discuss your unique application requirements and receive a tailored quote or to explore custom configuration options for your laboratory.
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