Automatic High Pressure Laboratory Heated Press 90 Ton 300x300mm Platens 02 Percent Pressure Accuracy 200 Degree C

Product Overview

This automated laboratory press delivers exceptional high-pressure performance with precise thermal control for demanding material processing. The system combines a robust 90-ton force capacity with a compact benchtop footprint, enabling uniform compaction and heating in both research and industrial settings.

Primary applications include battery electrode fabrication, polymer sheet forming, and composite curing, where temperatures up to 200°C and pressure uniformity are critical. Programmable automation simplifies complex multi-step cycles, ensuring repeatable outcomes across batches.

Built on a heavy-duty rigid steel frame, the unit resists deformation under full load, guaranteeing long-term operational stability. Advanced hydraulic closed-loop control and independent PID temperature regulation consistently produce high-quality results, even under continuous use.

Key Features

• 90-Ton Heavy-Duty Pressure: The system delivers a formidable 90 tons (900 kN) of force across the 300×300 mm platens, generating a surface pressure up to ~100 bar (10 MPa). This extreme compaction capability is ideal for achieving high-density, pore-free structures in thick samples and large-area parts.
• PIDS Hydraulic Closed-Loop Control: Integrating a 0.2% accuracy pressure sensor with an advanced PIDS algorithm, the hydraulic circuit ensures smooth, stepless pressure ramping and precise stationary holding. This closed-loop feedback eliminates pressure drift, critical for repeatable research and production processes.
• Independent PID Temperature Control (0-200°C): Both the upper and lower platens are equipped with independent PID-controllers and 3500 W heaters, providing rapid, overshoot-free warming up to 200°C. The precise thermal regulation guarantees uniform temperature distribution, essential for thermoplastic flow and curing uniformity.
• 7-Inch Touchscreen Programmability: A user-friendly, colour touchscreen interface allows operators to design and save multi-step profiles combining temperature ramps, dwells, and pressure sequences. Full automation reduces manual errors and enables unattended operation, boosting laboratory throughput.
• Heavy-Duty Rigid Frame: The unit's compact, low-profile chassis (600×520×650 mm) is crafted from high-grade steel, weighing 350 kg to provide exceptional stiffness. Even under maximum load, frame deflection is negligible, preserving platen parallelism and ensuring consistent part thickness.
• Uniform Platens with 3500W Heating: The 300×300 mm platens are engineered with embedded heating elements that deliver uniform thermal output, minimizing edge-to-center temperature gradients. This design accelerates cycle times and enhances material properties.
• Safety-Focused Design: Comprehensive electrical protection, emergency stop, and a dedicated 16A power requirement (220V/50Hz single phase) ensure safe operation. The heavy base design prevents tipping and floor overloading concerns are addressed with clear installation guidelines.

Applications

Technical Specifications

Why Choose This Product

• Exceptional Pressure Precision: The PIDS hydraulic system with 0.2%-accuracy sensor guarantees that every pressing cycle replicates the target force profile exactly. This level of control reduces material scrap and ensures product uniformity across batches.
• Uncompromising Build Quality: The 350 kg rigid steel frame maintains platen parallelism within microns under full load, preventing thickness variation and extending tooling life. Designed for years of demanding industrial use, this press exemplifies robust engineering.
• Advanced Automation and Ease of Use: The intuitive 7-inch touchscreen interface simplifies the creation of complex temperature-pressure recipes. Full programmability means consistent results regardless of operator experience, freeing up skilled personnel for other tasks.
• Versatile Application Range: With a maximum temperature of 200°C and a spacious 300×300 mm platen, this unit handles everything from battery electrode pressing to high-end polymer molding and composite curing, serving multi-disciplinary labs and pilot production lines.
• Safety and Long-Term Reliability: Built-in safeguards including over-temperature and over-pressure protection, combined with a dedicated power circuit requirement, ensure safe 24/7 operation. Backed by KINTEK's global service network, you receive responsive support and maintenance.

To learn more about how this high-pressure laboratory press can enhance your processes, or to request a customized solution and quotation, reach out to our experts today.

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