Products Laboratory Hydraulic Press Laboratory Heated Press Automatic Heated Hydraulic Lab Press 120x120mm Plate Fully Automated Material Research Press
Automatic Heated Hydraulic Lab Press 120x120mm Plate Fully Automated Material Research Press

Laboratory Heated Press

Automatic Heated Hydraulic Lab Press 120x120mm Plate Fully Automated Material Research Press

Item Number : PZD

Price varies based on specs and customizations


Pressure Range
0.01-50 Tons
Maximum Temperature
Up to 800°C
Plate Size
120 x 120 mm
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Product Overview

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This high-performance automatic heated hydraulic pressing system is engineered for precision material processing and sample preparation. It integrates advanced pressure and temperature control into a compact, robust frame, making it an essential tool for R&D labs and industrial testing facilities. By combining high-tonnage hydraulic force with uniform heat distribution, the equipment ensures consistent results for demanding applications in battery research, ceramics, and polymer science.

Designed for the rigors of scientific exploration, this unit replaces manual intervention with a fully automated interface, enhancing both safety and repeatability. The system excels in creating high-density pellets, thin films, and composite moldings where exact thermal and mechanical parameters are non-negotiable. Its versatile architecture allows for rapid customization of heating and cooling cycles, providing researchers with the flexibility needed for innovative material synthesis.

Industry professionals rely on this equipment for its heavy-duty construction and long-term operational stability. The unit is built to withstand continuous industrial use, featuring premium components that ensure minimal downtime. Whether utilized in pharmaceutical development, electronics manufacturing, or advanced metallurgical studies, this system delivers the precision and robustness required to meet the highest international laboratory standards.

Key Features

  • High-Precision Pressure Control: The system delivers a remarkable 0.01-ton resolution across a range of 0.01 to 50 tons. This level of sensitivity allows for the delicate handling of advanced powders while providing the massive force required for high-density structural materials, ensuring extreme repeatability in every cycle.

  • Multistage Programmable Logic: Featuring an 18-step programmable controller, the equipment allows operators to define complex sequences of pressure, temperature, and time. This capability is critical for sintering processes or polymer curing where specific ramp rates and dwell times are necessary to achieve optimal material properties.

  • Advanced Thermal Management: Available in configurations reaching up to 800°C, this unit utilizes high-density heating elements for rapid thermal stabilization. The sophisticated PID control algorithms maintain tight tolerances, preventing temperature overshoot and ensuring uniform heat across the 120 x 120 mm pressing surface.

  • Integrated Safety and Enclosure: To protect laboratory personnel, the press includes a high-visibility acrylic protective door equipped with an automatic power-off sensor. This system, combined with a dedicated emergency stop button and dust-proof shielding, creates a safe environment for high-pressure and high-temperature operations.

  • Interactive 7-Inch Touch Interface: The equipment is controlled via a user-friendly 7-inch touchscreen that displays real-time curve plotting for both temperature and pressure. This visual feedback allows for immediate monitoring of the pressing progress and facilitates quick adjustments to active programs.

  • Hybrid Cooling Functionality: This system supports both manual and automated water cooling protocols. By integrating rapid cooling directly into the program segments, the unit significantly reduces cycle times between samples, increasing the overall throughput of the laboratory.

  • Remote Data Management and Analysis: Equipped with PC connectivity features, the unit allows for the remote selection, modification, and analysis of experimental data. Researchers can export detailed logs to Excel via USB, enabling comprehensive comparison and long-term storage of processing metrics.

  • Industrial-Grade Durability: Every component, including the silver-plated metal switches rated for over 100,000 cycles, is selected for industrial longevity. The robust internal hydraulic system and reinforced frame ensure that the unit maintains its alignment and precision even under maximum load conditions.

Applications

Application Description Key Benefit
Battery Energy Research Pressing electrode materials and solid-state electrolyte powders under controlled heat. Enhanced energy density and improved particle contact.
Polymer & Composites Molding thermoplastic resins and fiber-reinforced polymers into thin films or structural shapes. Precise thickness control and uniform resin distribution.
Advanced Ceramics Hot-pressing ceramic powders to create high-purity, high-strength structural components. Controlled grain growth and reduced porosity in the final part.
Pharmaceutical Pellets Compacting active ingredients and excipients into standardized tablets for dissolution testing. Strict dosage consistency and professional sample finish.
Catalytic Reactions Preparing catalyst beds and supports that require specific density and surface area metrics. Maximum reaction efficiency through optimized structural geometry.
Diamond & Jewelry Bonding synthetic materials and specialized coatings under high pressure and temperature. Superior bonding strength and material clarity.
Electronics Manufacturing Laminating multi-layer printed circuit boards and encapsulating sensitive micro-components. Reliable electrical insulation and structural integrity.
Construction Materials Testing cement and ore samples to determine compressive strength and thermal resistance. Accurate simulation of industrial processing conditions.

Technical Specifications

Parameter PZD-300 PZD-500 PZD-800
Heating Temperature RT - 300°C RT - 500°C RT - 800°C
Heating Power 1.6 KW 3 KW 4.5 KW
Pressure Range 0.01 - 50 T 0.01 - 50 T 0.01 - 50 T
Pressure Accuracy 0.01 T 0.01 T 0.01 T
Display Screen 7-inches Touch Screen 7-inches Touch Screen 7-inches Touch Screen
Metal Key/Button Silver-plated, >100,000 cycles Silver-plated, >100,000 cycles Silver-plated, >100,000 cycles
Safety Protection Acrylic door (auto-off), E-stop Acrylic door (auto-off), E-stop Acrylic door (auto-off), E-stop
Curved Graph Pattern Real-time P/T curve (Excel export) Real-time P/T curve (Excel export) Real-time P/T curve (Excel export)
Process Control 18-step programmable segments 18-step programmable segments 18-step programmable segments
Water Cooling Manual/Auto independent control Manual/Auto independent control Manual/Auto independent control
Speed Regulation Adjustable boost & heating speeds Adjustable boost & heating speeds Adjustable boost & heating speeds
Remote Control PC analysis/modification/export PC analysis/modification/export PC analysis/modification/export
Plate Size 120 x 120 mm 120 x 120 mm 120 x 120 mm
Working Space 130 x 55 mm 130 x 55 mm 130 x 55 mm
Power Supply 220V / 110V Customizable 220V / 110V Customizable 220V / 110V Customizable
Product Dimensions 350 x 350 x 580 mm 350 x 350 x 580 mm 350 x 350 x 580 mm
Net Weight 75 kg 75 kg 75 kg
Package Dimensions 725 x 620 x 890 mm 725 x 620 x 890 mm 725 x 620 x 890 mm
Gross Weight 84 kg 84 kg 84 kg

Why Choose This Product

  • Uncompromising Precision: Engineered with a specialized hydraulic manifold and high-resolution sensors, this system ensures that every pressing cycle is identical to the last, eliminating variables in experimental research.
  • Premium Build Quality: From the silver-plated industrial switches to the high-wattage heating elements, every component is selected for its ability to perform under high-temperature and high-pressure stress.
  • Efficiency Focused Design: The integration of 18-step programming and automatic water cooling allows for complex processing cycles to be completed faster and with less manual oversight than competing models.
  • Data Integrity and Compliance: With built-in real-time graphing and easy Excel data export, this unit provides the documentation required for strict quality control protocols and peer-reviewed scientific publications.
  • Global Customization: We offer flexible power configurations and custom heating profiles to ensure the equipment integrates perfectly into your existing laboratory infrastructure anywhere in the world.

Contact us today to receive a detailed quote or to discuss a customized pressing solution tailored to your specific material research requirements.

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Product Datasheet

Automatic Heated Hydraulic Lab Press 120x120mm Plate Fully Automated Material Research Press

Category Catalog

Laboratory Heated Press


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