Laboratory Heated Press
Automatic Heated Hydraulic Press 75T 500x500mm Platens Programmable Temperature and Pressure Ramp Water Cooling
Item Number : XP60
Price varies based on specs and customizations
- Maximum Pressure
- 75 Tons (750 kN)
- Platen Size
- 500 × 500 mm
- Working Temperature Range
- 0 – 300 °C
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Product Overview
This automatic heated hydraulic press combines a robust 75-ton pressing force with spacious 500×500 mm heated platens, enabling large-format sample preparation and small-batch production with exceptional uniformity. Engineered for advanced material processing, this system integrates precise temperature and pressure ramp controls along with active water cooling to deliver repeatable high-performance results across a range of demanding laboratory and pilot-scale applications.
Targeting industries such as advanced composite fabrication, electronics packaging, semiconductor bonding, and next-generation energy storage, this press excels in processes that demand tight control over thermal and mechanical cycles. Whether laminating fiber-reinforced polymers, consolidating battery electrode stacks, or bonding semiconductor wafers, the equipment provides the versatility to handle complex multi-step recipes with ease.
Built on a heavy-duty welded frame and equipped with comprehensive safety interlocks, this unit offers industrial-grade durability and reliable operation even under continuous use. Its closed-loop pressure and temperature algorithms, combined with precision-ground platens, ensure consistent quality over thousands of cycles, making it a trusted choice for critical R&D and pre-production environments.
Key Features
- 75-Ton High-Capacity Press: The hydraulic system delivers a full 750 kN of clamping force, enabling the processing of large-area samples or multiple smaller parts simultaneously without compromising pressure uniformity. The robust design ensures stable force output even during extended dwell periods, critical for slow-cure materials.
- Wide 500×500 mm Heated Platens: The precision-machined platens provide a generous 500 mm by 500 mm workspace, heated by embedded high-wattage elements for uniform temperature distribution to within ±1°C. This large format is ideal for producing sizeable composite panels or running multi-cavity molds in research and pilot production.
- Programmable Temperature and Pressure Ramps: Advanced PID controllers allow users to create sophisticated multi-step profiles with adjustable ramp rates, target setpoints, and dwell times for both temperature and pressure. This programmability is essential for materials with specific curing kinetics, such as thermoset composites and advanced polymers.
- Independent Dual-Zone Heating: Each platen is equipped with its own heating circuit and temperature sensor, enabling independent profiling or synchronized operation. This feature allows precise control of top/bottom temperature differentials, which can be critical for applications like asymmetric lamination or minimizing thermal warp.
- Closed-Loop Pressure Control: A real-time feedback loop continuously monitors and adjusts hydraulic pressure to maintain the exact set value throughout the entire cycle. This compensates for material shrinkage or relaxation, ensuring consistent compaction and eliminating defects caused by pressure drift.
- Integrated Water Cooling Channels: Internal water passages within the platens connect to an external chiller, enabling rapid and controlled cooling after the heating phase. This reduces cycle times, minimizes thermal shock to the parts, and protects the press components from prolonged heat exposure.
- Heavy-Duty Safety System: A rigid safety door with an automatic power cutoff switch, prominent emergency stop button, and overload protection mechanisms safeguard operators during high-force operations. The solid steel construction contains any potential hazards and ensures compliance with industrial safety standards.
- Versatile Power Configuration: The press can be configured for various global power supplies, including 208V, 240V, and 480V three-phase 60Hz systems commonly found in North American facilities, as well as 380V 50Hz for other regions. This adaptability simplifies installation and integration into existing laboratory infrastructure.
- Intuitive Touch-Screen Interface: A large, user-friendly display enables straightforward programming of complex recipes, real-time monitoring of temperature and pressure, and storage of process parameters for repeatable runs. Operators can easily manage the entire cycle with minimal training, boosting productivity and reducing errors.
- Heavy-Duty Welded Frame Construction: The press features a rigid, stress-relieved welded steel frame that maintains platen alignment under full load, preventing deflection and ensuring consistent pressure distribution across the entire work surface over years of service.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Carbon Fiber Composite Molding | High-temperature and high-pressure consolidation of carbon fiber or glass fiber reinforced thermoplastic or thermoset prepregs into lightweight structural panels, plates, or components for aerospace, automotive, and sporting goods. | Uniform pressure and temperature across the entire 500×500 mm area eliminates voids and ensures consistent fiber wet-out and mechanical properties. |
| Multilayer PCB & CCL Lamination | Precision hot pressing of multilayer printed circuit boards, copper-clad laminates, and flexible circuits using multi-step temperature and pressure profiles to achieve reliable interlayer bonding. | Programmable ramp control minimizes thermal shock and prevents delamination, warpage, and resin squeeze-out, resulting in high-reliability boards. |
| Solid-State Battery Electrolyte & Electrode Pressing | Hot pressing of ceramic or polymer solid electrolyte layers and composite electrodes to achieve high density and intimate interfacial contact for all-solid-state batteries. | Closed-loop pressure profiling and uniform heating ensure dense, defect-free electrolyte tapes with enhanced ionic conductivity and mechanical integrity. |
| Fuel Cell MEA Fabrication | Manufacturing of membrane electrode assemblies (MEAs) by bonding catalyst-coated membranes with gas diffusion layers under controlled heat and pressure for PEM fuel cells. | Delicate force control and precise temperature uniformity prevent membrane damage while achieving optimal catalyst layer adhesion and performance. |
| Semiconductor Wafer Bonding | Thermocompression bonding of semiconductor wafers or device substrates for MEMS, sensors, 3D integration, and advanced packaging, often requiring precise alignment of thermal expansion. | Programmable ramps and ±1°C temperature stability across the platen minimize thermal mismatch stress and ensure uniform bond quality. |
| Polymer Film & Sheet Production | Compression molding and flattening of thermoplastic films, sheets, or laminates for sample preparation or small-scale production of optical films, packaging materials, or research specimens. | High-pressure capability and rapid water cooling allow fast cycle times and produce flat, stress-relieved films with controlled thickness. |
| Composite Material Testing Sample Prep | Preparation of standardized test coupons from composite laminates or bonded joints according to ASTM/ISO methods, ensuring repeatable specimen quality for mechanical testing. | Automated, programmable cycles deliver consistent sample preparation, reducing variability and improving the reliability of test data. |
| Pharmaceutical Tablet Compression R&D | Small-batch hot compression of pharmaceutical powders into tablets using heated dies to evaluate formulations that require thermal activation or to produce rapidly disintegrating tablets. | Programmable pressure and temperature profiles with fast cooling allow precise control over tablet hardness, porosity, and dissolution properties. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | XP60 |
| Maximum Pressure | 75 Tons (750 kN) – Automatic hydraulic system |
| Pressure Control | Programmable with ramp (closed-loop automatic) |
| Platen Working Temperature | 0 – 300 °C |
| Heating Control | Dual-platen independent heating, PID programmable control with ramp; supports multi-stage temperature profiles |
| Platen Size | 500 × 500 mm |
| Platen Opening | 100 mm |
| Heating Power | Approx. 10 kW (high-power dual-zone heating) |
| Cooling Method | Circulating water cooling (requires external chiller) |
| Power Supply | AC 380V/50Hz or AC 208V/240V/480V 3-Phase 60Hz (customized for U.S. market if required) |
| Equipment Dimensions | Approx. 680 × 680 × 1280 mm (industrial vertical high-rigidity frame) |
| Net Weight | Approx. 1130 kg (heavy-duty equipment, professional forklift unloading required) |
Why Choose This Product
- Proven Reliability for Mission-Critical Applications: This press is engineered and manufactured using decades of experience in high-force laboratory equipment. Its heavy-duty frame, premium hydraulic components, and industrial-grade heating elements are designed to withstand thousands of cycles without degradation, making it a dependable workhorse for 24/7 pilot production or research facilities where downtime is not an option.
- Precision Manufacturing for Consistent Results: The platens are precision-ground and reinforced to maintain flatness under full load, ensuring uniform pressure distribution across every square centimeter. Combined with advanced PID temperature control (±1°C accuracy), this press guarantees repeatable part quality batch after batch, reducing material waste and accelerating development timelines.
- Customizable Process Control for Complex Materials: Unlike basic heated presses, this unit offers full programmability of temperature and pressure profiles, independent dual-zone heating, and integrated cooling, allowing you to precisely mimic and optimize industrial processing conditions at the laboratory scale. This flexibility is critical for R&D involving novel materials with stringent processing windows.
- Global Safety and Compliance: Designed to meet international safety standards, the press includes a locking safety guard with electrical interlock, emergency stop, and overload protection. It can be configured for various voltage standards (including three-phase systems for North America, Europe, and Asia), ensuring seamless integration into your facility without costly electrical modifications.
- Expert Support and Customization: KINTEK stands behind this equipment with responsive technical support, application expertise, and the ability to customize elements such as platen surface treatments, cooling connections, and control software to meet your unique process requirements. From initial installation to process optimization, our team is committed to your success.
Invest in a pressing solution that matches the ambition of your research. Contact us today to request a quote, discuss custom configurations, or schedule a demonstration with your materials.
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