50 Ton 400x400mm Automatic Hydraulic Hot Press with Dual Independent Temperature Control and Water Cooling

Product Overview

This automatic hydraulic hot press is a high-performance, floor-standing system engineered for precision pressing tasks that demand controlled pressure and temperature. It delivers a maximum force of 50 tons across a generous 400×400 mm platen area, ensuring uniform distribution for even the most demanding sample configurations. The integrated programmable logic controller allows operators to define complex multi-step pressure and temperature profiles, minimizing manual intervention and maximizing reproducibility. With its robust construction and advanced thermal management, this equipment is built to serve as a reliable cornerstone in research laboratories and small-scale production environments.

Primary applications span a wide spectrum of material science and industrial quality control processes. The system is frequently used for consolidating powdered samples into pellets for XRF and other spectroscopic analyses, compacting electrode materials in battery R&D, embossing microstructures onto polymer films, and laminating composite layers for advanced material development. Its dual independent heating platens, each controllable up to 300°C with ramp and soak capabilities, make it particularly suited for processes requiring distinct temperature zones, such as thermoplastic molding and thin-film fabrication. The unit's versatility is enhanced by its compact footprint, allowing integration into gloveboxes for air-sensitive material handling. The programmable automation further frees skilled technicians for other tasks, a critical advantage in busy multi-user facilities.

Confidence in long-term reliability stems from the press's heavy-duty 580 kg frame and precision-engineered hydraulics. Every component is selected for endurance under repetitive high-load cycles. The integrated circulating water cooling system not only accelerates cycle times but also protects thermal stability, ensuring consistent performance shift after shift. This thoughtful design, combined with rigorous factory testing and the option to customize power supply to regional standards, ensures that the equipment will deliver exceptional accuracy and uptime, making it a wise investment for labs that cannot afford downtime.

Key Features

• Programmable Multi-Step Pressure Control: The hydraulic system supports precise 0-50 ton pressure adjustment with programmable ramp/soak segments and automatic dwell control. This enables exact replication of compression profiles, critical for material densification studies and quality assurance protocols.
• Independent Dual Heating Zones: Upper and lower platens are each equipped with dedicated PID controllers, allowing independent temperature settings up to 300°C. This facilitates asymmetric heating for specialized processes like gradient lamination and reduces thermal cross-talk.
• Efficient Circulating Water Cooling: An integrated closed-loop cooling network rapidly dissipates heat from the platens post-press, significantly shortening cooling stages. Where production throughput is paramount, this feature minimizes turnaround times and protects heat-sensitive components.
• Heavy-Duty Compact Frame: Despite its substantial 580 kg mass, the press occupies only 500×550×720 mm of floor space. The low center of gravity and rigid construction dampen vibrations, ensuring micron-level stability during high-pressure operation.
• Customizable Global Power Configurations: The standard three-phase 380V/50Hz supply can be factory-configured to meet regional electrical standards (e.g., 220V/440V 60Hz for North America), simplifying international deployment and compliance.
• Generous Platen Opening: With a 100 mm daylight maximum, the press accommodates a wide variety of mold assemblies and sample heights, reducing the need for adapter plates or tooling changes.
• Energy-Efficient Heating: The 5 kW total heating power balances fast thermal ramp rates with reasonable energy consumption, achieving setpoint within minutes and maintaining uniform temperature distribution across the entire 400×400 mm surface.
• Intuitive Digital Controls: The user-friendly interface allows easy programming, storage, and real-time monitoring of pressure/temperature recipes. This reduces training time and ensures consistent operation across different operators.
• Modular Glovebox Integration: The compact dimensions and optional control configurations enable installation within inert‑atmosphere gloveboxes, making it ideal for processing oxygen‑ or moisture‑sensitive materials without exposing them to ambient air.
• Safety-Oriented Design: Standard emergency stop and over‑temperature protection safeguards both samples and personnel, especially during unattended automated cycles.

Applications

Technical Specifications

Why Choose This Product

• Proven Long‑Term Reliability: The press’s 580 kg welded steel frame and premium hydraulic components are built for continuous duty cycles. Factory endurance testing ensures consistent performance over years of heavy use, significantly lowering total cost of ownership.
• Precision Manufacturing: Tightly machined platens and finely tuned pressure regulation produce uniform force and heat distribution. This level of precision eliminates guesswork and rework in critical sample preparation, directly improving data quality and experimental reproducibility.
• Advanced Thermal Management: Independent dual‑zone temperature control with ramp programming allows complex thermal recipes. Paired with active water cooling, thermal transitions are sharp and predictable, enabling high‑throughput environments without sacrificing thermal accuracy.
• Global Customization and Support: From power supply modifications to specialized press configurations, KINTEK’s engineering team works directly with your facility to adapt the XP67 to local standards and unique application requirements. Rapid after‑sales support ensures minimal downtime.
• Industry‑Focused Design: Developed with input from battery researchers and material scientists, the XP67 includes features like glovebox compatibility and programmable multi‑step sequencing that directly address real‑world laboratory challenges.

Contact KINTEK today to request a personalized quotation or discuss tailor‑made solutions for your pressing requirements. Our application specialists are ready to configure the perfect system for your laboratory.

Trusted by Industry Leaders