Laboratory Heated Press
Automatic Lab Hot Press | 5 Ton, 330x330mm Platen, Programmable Temperature, Water Cooling
Item Number : XP61
Price varies based on specs and customizations
- Maximum Force
- 5 Tons (50 kN)
- Platen Size
- 330 x 330 mm
- Working Temperature
- 0 – 300 °C
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Product Overview
This automatic lab hot press integrates hydraulic pressure and electric heating with programmable controls, providing a versatile platform for sample preparation and material processing. Its 5-ton clamping force and 330×330 mm heated platens enable large-format processing with precise temperature uniformity, making it an essential tool for research and development in polymer science, composites, and energy storage.
This system is ideal for curing polymer films, laminating multi-layer structures, molding composite sheets, and hot pressing battery electrodes. The gentle surface pressure of up to 4.5 Bar caters to delicate materials, while the wide temperature range up to 300°C supports a variety of thermoplastic and thermoset materials.
With CE certification and robust construction, this press delivers consistent performance under repetitive use. The integrated water cooling circuit reduces cycle times and protects sample integrity, while the dual independent heating control ensures thermal stability throughout pressing.
Key Features
- Large-format uniform heating: Dual PID-controlled heated platens, each 330×330mm, deliver consistent temperature distribution across the entire work area. The 4500W high-power heating element ensures rapid heat-up and minimal temperature gradient, critical for achieving uniform material properties.
- Programmable multi-step temperature control: The advanced PID controller supports multiple ramp and dwell profiles, enabling precise execution of complex curing schedules. Overtemperature protection and soak timers prevent thermal overshoot, protecting both the sample and the equipment.
- Gentle, precise pressure application: The 5-ton hydraulic system offers adjustable force from 0 to 50 kN, with a low surface pressure range of up to 4.5 Bar. This fine control is ideal for lamination of sensitive films, without causing damage or distortion.
- Integrated water cooling circuit: Internal cooling channels allow rapid post-press cooling when connected to an external chiller (optional). This feature drastically reduces cycle time and locks in material microstructure by quenching the sample uniformly.
- Full CE compliance: The system meets stringent European safety standards, ensuring electrical safety, hydraulic integrity, and operator protection. Emergency stop and overload safeguards are built in.
- Adjustable opening and customization: The platen gap can be customized to accommodate different mold heights, and the unit can be integrated with accessories such as a recirculating chiller for enhanced cooling performance.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Polymer Film Curing | Curing and thermal treatment of plastic films, rubber sheets, and polymer layers under controlled heat and pressure. | Uniform thickness and minimal defects across large-area films. |
| Lamination of Multi-layer Substrates | Bonding of flexible materials, paper, textiles, or composite layers using mild pressure and temperature. | Consistent adhesion without delamination or warping. |
| Composite Material Molding | Pre-preg layup and curing of fiber-reinforced composite sheets for aerospace and automotive research. | Precise temperature profiles ensure optimal resin flow and cure. |
| Gasket and Seal Vulcanization | Compression molding of rubber gaskets, o-rings, and sealing components with heat. | Even pressure reduces void formation and improves seal integrity. |
| Battery Research and Development | Hot pressing of battery electrodes, separators, and solid-state electrolyte films. | Gentle pressure preserves delicate structures while achieving intimate layer contact. |
| Thin Film Deposition and Lamination | Pressing of functional coatings, adhesive layers, or protective films onto substrates. | Programmable force prevents substrate breakage; uniform heating cures evenly. |
Technical Specifications
| Parameter | Specification | Notes / Safety Tips |
|---|---|---|
| Model | XP61 | |
| Operation | Fully Automatic Hydraulic Control | |
| Max Force | 0 – 5 Tons (0 – 50 kN) | Pressure precisely adjustable |
| Working Temperature | 0 – 300 °C | |
| Temperature Control | Dual Platen Independent PID Programmable Controller | Supports multi-step program segments |
| Heating Power | 4500 W | Rapid and stable heating |
| Platen Size | 330 × 330 mm | Large-area hot press platens |
| Surface Pressure | 0 – 4.5 Bar (0 – 0.45 MPa) | Suitable for medium/low-pressure lamination/curing |
| Piston Stroke | 60 mm | Piston movement clearance |
| Opening Height | Adjustable / Customized configuration | Please confirm mold height compatibility with sales representative |
| Cooling Method | Circulating Water Cooling | Built-in flow channels; optional circulating chiller available |
| Power Supply | AC 220V, 50 Hz | Current approx. 20.5A, requires 32A single-phase circuit breaker |
| Certification | CE |
Why Choose This Product
- Proven reliability: This press is built with high-quality hydraulic seals, precision-ground platens, and industrial-grade PID controllers. Rigorous factory testing ensures thousands of cycles of maintenance-free operation, giving you confidence in continuous laboratory workflows.
- Precision thermal management: The dual independent heating and water cooling system provides unmatched temperature control, with typical stability of ±1°C or better. This precision translates to reproducible sample properties, batch after batch.
- Versatile pressure control: With 5 tons of force spread over a large area, this press can handle everything from thin polymer films to thick composite layups. The adjustable pressure ramp allows gentle engagement, preventing material shear and air entrapment.
- Superior build quality: The platens are constructed from hardened steel and precision-ground to ensure flatness and parallelism within microns. This eliminates pressure hotspots and ensures uniform lamination across the entire 330×330mm area.
- Dedicated support and customization: KINTEK provides comprehensive application support, from mold selection to process optimization. Customizable opening height, cooling options, and control software ensure the press fits your specific research needs.
Contact us today to discuss your pressing requirements and receive a customized quote.
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