Automatic Hot Press 2 Ton 150x150mm Oil Free

Product Overview

The press excels across a broad spectrum of applications, from the delicate lamination of lithium battery electrodes to the robust compression molding of engineering polymers. Its independently controlled dual heated platens (150×150 mm) and programmable ramp/soak capabilities allow users to define complex thermal profiles, preventing thermal shock and ensuring uniform material properties. Researchers in Singapore, Australia, and other 230V/50 Hz regions can plug the unit directly into a standard outlet, avoiding the cost and clutter of transformers. Moreover, the intuitive touchscreen controller stores up to 20 custom recipes, each with up to 10 pressure/temperature segments, enabling one-touch operation for repetitive tasks and reducing operator training time.

Every aspect of the design prioritizes longevity and user safety. The servo motor is rated for millions of cycles, the steel frame resists deflection under full load, and CE-certified safety systems—including two-hand initiation, light curtains, and emergency stop—provide multiple layers of protection. Backed by KINTEK’s global support network, this press comes with a comprehensive warranty and optional on-site commissioning services, giving you the confidence to rely on it for mission-critical research and production support.

Key Features

• Exceptional Pressure Accuracy and Stability: A closed-loop load cell continuously monitors force and adjusts the servo in real time, achieving ±2 kg accuracy. Users can program multi-step pressure profiles—such as gradual ramp-up, isobaric holding, and step-wise release—enabling processes like degassing and stress relaxation that are impossible with simple hydraulic presses.
• Independent Dual-Zone Temperature Control: Each 150×150 mm platen contains embedded heating elements and a dedicated PID controller. Temperature accuracy is ±1°C, with uniformity across the platen within ±1.5°C. Ramp-rate programming (0.1–20°C/min) safeguards heat-sensitive materials and ensures reproducible thermal history.
• Advanced Touchscreen Automation: The 7-inch color display supports recipe management, real-time trend charting, and USB data export for traceability. Unlimited recipe storage via external flash drive and password-locked settings prevent unauthorized changes, making the press suitable for GLP and ISO 9001 environments.
• Integrated Safety Systems: Redundant safety elements include a polycarbonate guard with interlock, dual-hand start buttons to keep hands clear, and automatic pressure release upon power failure. Over-temperature and over-pressure alarms stop the cycle and log the event.
• Fast Cooling for High Throughput: Water cooling channels in the platens can be connected to a recirculating chiller (not supplied) to rapidly bring the platens from 300°C to room temperature, cutting cycle times by up to 60%. An automatic cooling phase can be inserted at the end of any recipe.
• Global Electrical Compatibility: The internal power supply accepts 200–240 V single-phase, 50/60 Hz, making it deployable worldwide with only a plug adapter. The 1.5 kW heating power runs easily on standard lab circuits, avoiding the need for a 3-phase supply.
• Compact Footprint, Industrial Durability: The monoblock steel frame undergoes stress-relief annealing, ensuring geometry stability under load. With dimensions of 450 × 600 mm (W × D), it fits on most laboratory benches yet delivers industrial-grade robustness.
• Wide Mold Compatibility: The 50 mm adjustable gap accommodates a variety of tooling, including pellet dies, film molds, and embossing stamps. Quick-change platen adapters are available for fast swap-outs between applications.
• CE Certification and Documentation: Each press is shipped with a Declaration of Conformity, comprehensive English operation manual, and test report. CE marking ensures compliance with EU safety, EMC, and environmental directives.

Applications

Technical Specifications

Why Choose This Product

• Cleanroom-Proven, Oil-Free Design: Traditional hydraulic presses can release oil mist or leak fluid, risking sample contamination and safety citations. This all-electric press eliminates that entirely, qualifying it for ISO 5 cleanrooms and semiconductor fabs where hydrocarbon-free is mandatory. No oil means no costly disposal, no messy cleanup, and no risk of slips.
• Superior Process Control and Repeatability: With servo pressure accuracy of ±2 kg and dual-zone PID temperature regulation, this press achieves a level of consistency that manual presses cannot approach. Programmable recipes ensure every sample is processed identically, which is vital for research reproducibility and quality assurance in ISO-certified labs.
• Reduced Operational Overheads: The absence of hydraulic oil, filters, and pump maintenance lowers ongoing costs. The 1.5 kW heating element and single-phase power connection mean lower energy consumption compared to larger industrial presses. This translates to a lower total cost of ownership over a typical 10-year service life.
• Global Certification and Local Support: CE certification simplifies import and installation worldwide. KINTEK provides an English manual, a compliance certificate, and access to our application support team for assistance with method development. We can also arrange on-site training and calibration to get your team productive quickly.
• Configurable for Specialized Needs: Beyond the standard configuration, we offer options such as higher-temperature platens (up to 350°C), vacuum chambers, glove box integration, and custom platen shapes. Contact our engineering department to discuss a solution tailored precisely to your research or pilot-scale requirements.

Ready to upgrade your lab’s pressing capability? Request a quote or schedule a live demonstration today, and discover how the XP75 can accelerate your materials development.

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