Laboratory Heated Press
40 Ton Automatic Hydraulic Hot Press with Dual Programmable Temperature Control
Item Number : XP68
Price varies based on specs and customizations
- Max. Pressure
- ≤ 40 T (400 KN)
- Platen Size
- 500 × 500 mm
- Working Temperature
- RT to 300°C
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Product Overview
This automatic hydraulic hot press system delivers precision temperature and pressure control for demanding laboratory and industrial processes. With a robust 40-ton capacity and 500 × 500 mm dual heated platens, it provides uniform force distribution and programmable temperature profiles up to 300°C, ensuring consistent bonding, lamination, and sample preparation.
Engineered for busy research and quality control environments, the unit automates multi-step pressing cycles via an intuitive 7-inch touchscreen, freeing operators for other tasks while maintaining exact process repeatability. Typical applications include material science, polymer molding, composite fabrication, and XRF sample preparation across academic, industrial, and battery research settings.
Built to stringent CE safety standards with interlocked protective doors and a heavy-duty hydraulic frame, this press offers long-term reliability. Its compliance with European industrial power requirements (380–415V, 3-phase, 50Hz) makes it a plug-and-play solution for global labs, backed by lifetime online technical support.
Key Features
- Programmable Pressure Control: Hydraulic top-down design delivers up to 40 tons (400 kN) with multi-step pressure and dwell profiles, ensuring uniform compression for repeatable results across various materials.
- Dual Independent Temperature Zones: Upper and lower 500 × 500 mm platens feature separate PID controllers that allow custom temperature ramps up to 300°C, enabling precise thermal management for multi-layer structures and sensitive polymers.
- Intuitive Touchscreen Interface: The 7-inch color display provides real-time temperature and pressure curves, stores up to 20 programs, and logs data for process traceability—reducing operator error and training time significantly.
- CE-Certified Safety: A protective door with automatic stop interlock immediately halts operation upon opening, meeting rigorous European safety standards and protecting personnel during high-temperature cycles.
- Rapid Uniform Heating: 12 kW total heating power and optimized plate design ensure fast heat-up and ±1°C stability across the platen surface, critical for achieving homogeneous film thickness and bond strength.
- European Power Compatibility: Standard three-phase 380–415V, 50Hz input matches industrial grids in Germany and across Europe, simplifying installation without external transformers or voltage converters.
- Robust Hydraulic System: Pre-filled hydraulic circuit (oil not included) provides smooth, maintenance-free operation with minimal pulsation, extending seal life and press consistency even under full load.
- Process Flexibility: Freely programmable temperature slopes and pressure dwells enable complex recipes for hot embossing, lamination, and curing, accommodating both development and small-scale production runs.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| XRF Pellet Preparation | Presses powdered samples into cohesive pellets for X-ray fluorescence analysis under controlled pressure and temperature. | Eliminates binder variability; produces flat, crack-free pellets for accurate elemental quantification. |
| Battery Electrode Lamination | Bonds electrode films to current collectors using precise heat and pressure cycles, replicating production-line conditions at lab scale. | Uniform adhesion and reduced interfacial resistance for consistent battery performance testing. |
| Thermoplastic Molding | Melts and forms thermoplastic sheets or granules into thin films or test specimens using programmed temperature and force. | Achieves reproducible thickness and mechanical properties without material degradation. |
| Composite Material Fabrication | Consolidates fiber-reinforced polymer prepregs into cured laminates under vacuum or ambient conditions. | Ensures void-free structure and tailored fiber volume fractions for mechanical testing. |
| Hot Embossing | Transfers micro- or nano-scale patterns from a mold to a polymer substrate via controlled heat and pressure. | High-fidelity replication for microfluidics, optical components, and MEMS prototyping. |
| Quality Control Test Plates | Produces standardized test plaques from raw materials to evaluate color, hardness, or tensile strength per ASTM/ISO methods. | Reliable sample geometry and surface finish for consistent QC data. |
| Powder Compaction for Ceramics | Compacts ceramic powders into green bodies prior to sintering, using programmable pressure dwells to minimize density gradients. | Higher green strength and reduced warpage during subsequent firing. |
| Polymer Film Melting | Quickly melts polymer films between heated platens to create uniform thickness films for barrier or optical testing. | Rapid cycle times and precise thickness control, ideal for formulation screening. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | XP68 |
| Max. Pressure | ≤ 40 T (400 KN) — Programmable pressure/dwell control |
| Platen Size | 500 × 500 mm (Dual heated platens) |
| Daylight (Platen Distance) | 60 mm (Please confirm mold thickness compatibility) |
| Working Temperature Range | RT to 300℃ (≤ 300℃) |
| Heating Control | Dual platens, independent programmable — supports temperature ramp and slope setting |
| Rated Heating Power | ≤ 12 kW |
| Pressure Source | Hydraulic top-down press (Hydraulic oil not included; must be added before use) |
| Controller | 7" color touchscreen — Real-time data display and program storage |
| Safety Protection | Safety gate with auto-stop interlock (CE compliant) |
| Power Supply | 3-phase AC 380V-415V, 50Hz (Compatible with German/European industrial grids) |
| Certifications | CE Certified (Certificate and English manual included) |
Why Choose This Product
- Proven Reliability: Engineered with a heavy-duty welded frame and industrial-grade hydraulic components, this press delivers consistent performance over thousands of cycles, minimizing downtime in high-throughput labs.
- Precision Manufacturing: Each platen is surface-ground to ensure parallelism within 0.05 mm/m, while the dual-zone PID temperature control maintains ±1°C uniformity, eliminating process variability.
- European Compliance and Support: CE certification and native 400V/50Hz power compatibility reduce installation complexity. Backed by lifetime online technical support, your team gains rapid troubleshooting and application guidance.
- Customization Ready: Programmable multi-step pressure and temperature sequences, along with adaptable mold configurations, make this system versatile for evolving research needs—from battery films to advanced composites.
Contact us today to discuss your specific application and request a detailed quotation, including optional mold configurations and on-site commissioning.
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