Automatic Burr Measurement System High Precision Optical Video Inspection Machine for Battery Electrodes and Precision Components

Product Overview

This automatic burr measurement system delivers non-contact optical inspection engineered for sub-micron edge profiling, cross-sectional burr quantification, and comprehensive dimensional metrology. Built upon a monolithic natural marble base, the equipment eliminates structural thermal deformation to maintain metrological accuracy during continuous production runs. It transforms complex microscopic quality control from a slow, subjective manual task into a fully automated, high-speed verification workflow.

Primarily engineered for lithium-ion battery electrode manufacturing, precision metal stamping, semiconductor packaging, and micro-machining, the unit rapidly detects cutting defects, edge curling, tearing, and micro-burrs along sensitive component boundaries. Its specialized fixtures and multi-axis automated motion allow seamless transition between thin-foil battery anodes/cathodes and rigid micro-milled industrial components.

Designed for demanding industrial testing environments, this system integrates high-resolution digital imaging, full closed-loop servo motion control, and sub-pixel edge extraction algorithms. The machine guarantees repeatable measurement results, empowering research institutes and quality inspection departments to enforce zero-defect standards with complete operational confidence.

Key Features

• Grade 00 Natural Marble Metrology Base: Monolithic granite construction for the primary machine frame and worktable offers superior thermal stability and vibration dampening compared to cast iron or aluminum, preventing structural deformation over years of continuous operation.
• Sub-Pixel Edge Boundary Detection: Proprietary vision algorithms break standard pixel grids into fine sub-pixel coordinates, capturing micro-burr transitions and subtle edge defects that conventional optical vision systems overlook.
• Full Closed-Loop Servo Motion Control: Advanced multi-axis AC servo motors paired with an HZ4000 motion controller and 0.0005 mm metal grating scales ensure rapid, vibration-free positioning up to 300 mm/s without step loss.
• Dual Cold LED Illumination Architecture: Independent 5-ring 8-zone programmable surface LED lighting and a parallel-condensed contour backlight prevent thermal radiant transfer to the workpiece, completely eliminating secondary heat-induced part warping during prolonged scans.
• High-Definition Optical & Digital Zoom: Precision 1490 optical zoom lens combined with a Hikvision digital sensor delivers crisp image rendering with optical magnification from 1.4× to 9× and video magnification from 48× to 500×.
• Ultra-Wide Field CCD Navigation: Secondary macro-navigation camera maps the entire working stage instantly, allowing technicians to locate target inspection points, teach measurement paths, and execute batch routines in seconds.
• Automated Rotary Battery Electrode Fixture: Dedicated YZ-005 rotational clamping fixture secures delicate coated and uncoated battery foils flat, enabling multi-angle automated edge burr scanning without foil creasing or operator intervention.
• Robust Hardware Architecture: Built with premium Taiwanese HIWIN linear guide rails, TBI ground ball screws, and Japanese NSK duplex radial bearings to prevent cross-rail jamming and eliminate mechanical backlash.
• Intuitive Tri-Axial Ergonomic Joystick: Professional 3-axis joystick paired with dedicated CNC automation software provides fluid manual alignment, rapid target acquisition, and rapid macro programming.

Applications

Technical Specifications

Why Choose This Product

• Zero Thermal Creep Construction: Built entirely on precision-lapped natural marble rather than cast aluminum or welded steel, this system maintains rigid alignment and micron-level stability across fluctuating plant shifts.
• True Closed-Loop Metrology Integrity: High-precision metal optical scales provide continuous real-time positional verification, preventing dropped steps, mechanical drift, and positional accumulation errors during high-speed multi-part cycles.
• Non-Thermal Cold Optical Inspection: Advanced multi-angle LED cold lighting prevents thermal expansion of ultra-thin battery foils and delicate polymer parts, ensuring true-to-life measurements without secondary part distortion.
• Turnkey Electrode Quality Assurance: Equipped with dedicated automated rotary tooling and specialized edge-scanning software, the unit integrates directly into lithium-ion cell production and R&D lines with minimal setup time.
• Industrial Ergonomics and Durability: From Japanese NSK bearings to Taiwanese HIWIN linear guides, every internal drive component is selected for maximum wear resistance, continuous 24/7 reliability, and minimal maintenance overhead.

Contact our metrology engineering team today to request a quotation, schedule a sample demonstration, or discuss custom clamping solutions for your production line.

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