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5V 30A Lithium Ion Battery Supercapacitor Testing Equipment Battery Tester

Battery Testing Equipment

5V 30A Lithium Ion Battery Supercapacitor Testing Equipment Battery Tester

Item Number : DC12

Price varies based on specs and customizations


Voltage Range
0.025V~5V
Output Current per Channel
0.15A~30A
Total Channels
16
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Product Overview

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This system is a high-current, multi-channel battery testing platform engineered for controlled charge, discharge, pulse, cycling, and DCIR evaluation. It combines a 5 V constant-voltage range with up to 30 A output per channel and 150 W maximum channel power, enabling laboratories to evaluate electrochemical performance with tightly controlled operating conditions. Sixteen-bit AD and DA resolution, four-wire sensing, and dual closed-loop constant-current and constant-voltage control support dependable measurement and regulation.

The equipment is suited to lithium-ion cell development, supercapacitor research, incoming inspection, process validation, and qualification programs. Independent channel control allows teams to run different protocols concurrently, while configurable charge, discharge, pulse, and nested-cycle steps accommodate practical R&D and verification workflows. Available fixture choices support polymer cells, terminal connections, or clamped contacts as appropriate for the sample format.

Built for demanding laboratory operation, the unit provides data protection during power loss, offline testing capability, reverse-connection protection, and configurable safety limits. Centralized MySQL data management, TCP/IP communications, and export to Excel or TXT give engineering and quality teams a controlled route from test execution to data review. Its IP20 enclosure and defined environmental requirements support disciplined installation in professional test areas.

Key Features

  • High-Current Independent Channels: Each of the 16 channels operates independently across a 0.15 A to 30 A output range. Laboratories can evaluate different cells, rates, and test recipes at the same time without coupling channel operating conditions.

  • 5 V Precision Voltage Regulation: The constant-voltage control range spans 0.025 V to 5 V, with voltage accuracy and stability specified at plus or minus 0.1% of full scale. This supports controlled testing of lithium-ion batteries and supercapacitors within the stated operating window.

  • Dual Closed-Loop Control Architecture: Constant-current and constant-voltage sources use a dual closed-loop structure. The design is intended to maintain stable control through transitions between charge, discharge, and constant-voltage operation.

  • 150 W Per-Channel Capability: A maximum 150 W output power per channel supports demanding current and voltage combinations within the specified range. Power stability is specified at plus or minus 0.2% of full scale for repeatable load application.

  • Flexible Charge and Discharge Recipes: The system supports constant-current, constant-voltage, constant-current constant-voltage, and constant-power charging. Discharge operation includes constant-current, constant-power, constant-resistance, constant-voltage, and constant-current constant-voltage modes.

  • Pulse and DCIR Evaluation: Pulse charge and discharge can be run in constant-current or constant-power mode, with a 500 ms minimum pulse width and up to 32 different pulses in one pulse step. Custom sampling points can be used for DCR calculation, supporting internal-resistance analysis.

  • High-Speed Recording and Four-Wire Sensing: Data can be recorded at 10 Hz, with a minimum 100 ms time interval, 10 mV voltage interval, and 60 mA current interval. Four-wire connection reduces the influence of lead resistance on voltage and current measurement workflows.

  • Deep Cycling Capability: Test programs can run from 1 to 65,535 cycles, with up to 254 steps in a single cycle and up to three levels of nested cycles. This capacity supports long-duration characterization and multi-stage validation sequences.

  • Layered Operational Protection: The equipment includes power-loss data protection, offline testing, reverse-connection protection, and user-defined limits for upper and lower voltage, upper and lower current, capacity, and delay time. These controls help laboratories enforce defined test boundaries.

  • Networked Data Management: TCP/IP host communication and a centralized MySQL database support shared access to test data. Excel 2003/2010 and TXT output formats make results available for downstream engineering review and reporting.

Applications

Application Description Key Benefit
Lithium-ion cell R&D Execute charge, discharge, capacity, rate, and cycle-life protocols on development cells within the stated 5 V and 30 A channel limits. Independent channels enable parallel comparison of cell formulations and operating conditions.
Supercapacitor characterization Apply constant-current, constant-power, pulse, and DCIR sequences to assess energy-storage behavior and resistance trends. Fast recording and custom DCR points support time-resolved performance analysis.
Battery incoming inspection Verify charge acceptance, discharge response, capacity-related cutoff behavior, and protection-limit compliance for incoming cells. Repeatable programmable conditions support consistent supplier and lot evaluation.
Cell manufacturing validation Run defined cycling and pulse procedures on pilot-line or production-validation samples. Up to 65,535 cycles and nested programs support long-duration verification plans.
Materials research laboratories Compare electrochemical cell behavior after changes in electrode, electrolyte, separator, or assembly parameters. Multiple charge and discharge modes allow protocols to match research objectives.
Quality and reliability testing Subject cells to controlled high-current operation and monitor voltage, current, time, and capacity cutoff conditions. Configurable safety limits and power-loss data protection improve test continuity and control.
Academic electrochemistry programs Teach and conduct structured battery and supercapacitor testing with networked data collection. Centralized database storage and common file exports simplify result review.
Terminal and pouch-cell evaluation Select alligator, polymer, or ring-terminal fixtures according to the tested cell connection requirement. Appropriate fixture selection supports practical contact arrangements for different samples.

Technical Specifications

Parameter Specification
Site-facing identifier DC12
Input power supply AC 380V ±10% / 50Hz
Input active power 4253 W
AD resolution 16bit
DA resolution 16bit
Input impedance ≥1MΩ
Total channels 16
Channel control mode Independent control
Constant-current and constant-voltage source structure Dual closed-loop structure
Voltage and current detection sampling Four-wire connection
Noise <85dB
Leakage current 0.005mA
IP protection rating IP20
Communication interface Network port
Host computer communication Based on TCP/IP protocol
Database MySQL database centralized management of test data
Data output EXCEL2003,2010, TXT
Server disk configuration 500GB
Server operating system Windows 7
Per-unit chassis dimensions (WDH) 18U (19”), 6006001000 mm
Compatibility note Not compatible with batteries using protection boards with a soft-start function
Electrical Control Category Parameter Specification
Voltage Constant-voltage range control 0.025V~5V
Voltage Minimum discharge voltage 2.5V
Voltage Accuracy ± 0.1% of FS
Voltage Stability ± 0.1% of FS
Current Output range per channel 0.15A~30A
Current Accuracy ± 0.1% of FS
Current Constant-voltage cutoff current 0.06A
Current Stability ± 0.1% of FS
Power Maximum output power per channel 150W
Power Stability ± 0.2% of FS
Time Current response time Maximum current rise time 20ms (10% to 90% or 90% to 10%)
Time Step time range ≤(365*24) hours/step; time format supports 00:00:00.000 (h, min, s, ms)
Data Recording Category Parameter Specification
Data recording conditions Minimum time interval 100ms
Data recording conditions Minimum voltage interval 10mV
Data recording conditions Minimum current interval 60mA
Data recording Recording frequency 10Hz
Test Function Mode or Parameter Specification
Charge Charge modes Constant-current charging, constant-voltage charging, constant-current constant-voltage charging, constant-power charging
Charge Cutoff conditions Voltage, current, relative time, capacity, -△V
Discharge Discharge modes Constant-current discharge, constant-power discharge, constant-resistance discharge, constant-voltage discharge, constant-current constant-voltage discharge
Discharge Cutoff conditions Voltage, current, relative time, capacity
Pulse mode charge Modes Constant-current mode, constant-power mode
Pulse mode discharge Modes Constant-current mode, constant-power mode
Pulse mode Minimum pulse width 500ms
Pulse mode Pulse count A single pulse step supports 32 different pulses
Pulse mode Charge/discharge continuous switching One pulse step can continuously switch from charge to discharge
Pulse mode Cutoff conditions Voltage, relative time
DCIR test DCR calculation Supports customized sampling points for DCR calculation
Cycling Cycle test range 1~65535 times
Cycling Steps per single cycle 254
Cycling Cycle nesting Nested cycle function; maximum support for 3 nesting levels
Protection and Operating Environment Parameter Specification
Protection Power-loss data protection Included
Protection Offline testing function Included
Protection Configurable safety protection conditions Voltage upper limit, voltage lower limit, current upper limit, current lower limit, capacity upper limit, delay time
Protection Reverse-connection protection Included
Operating environment Operating temperature range 0℃~40℃ (within 25±10℃ range, measurement accuracy is guaranteed: accuracy drift 0.005% of FS /℃
Operating environment Storage temperature range -10℃~50℃
Operating environment Operating relative humidity range ≤70% RH (no water vapor condensation)
Operating environment Storage relative humidity range ≤80% RH (no water vapor condensation)
Fixture Category Specification
Fixture type Alligator fixture
Available fixture options Alligator fixture, polymer fixture, ring-terminal fixture
Fixture selection note Select one of the above fixtures per unit; images are for reference only and the actual product prevails

Why Choose This Product

  • Engineered for controlled high-current testing: The combination of up to 30 A output per channel, 150 W per channel, and defined voltage regulation provides a practical platform for demanding cell and supercapacitor evaluation.

  • Designed for repeatable measurements: Sixteen-bit conversion, four-wire connection, dual closed-loop control, and specified accuracy and stability values support consistent test execution across parallel channels.

  • Built for sustained laboratory workflows: Long step durations, 65,535-cycle capability, nested cycling, offline testing, and power-loss data protection support extended programs without sacrificing operational discipline.

  • Ready for structured data review: MySQL centralization, TCP/IP connectivity, server storage, and Excel or TXT exports help teams retain, retrieve, and analyze test records efficiently.

  • Configured around real test operations: Multiple charge, discharge, pulse, DCIR, safety, and fixture options let laboratories align the equipment with sample formats and qualification procedures.

Contact us for a quote or a custom testing solution configured around your cell chemistry, current profile, fixture requirement, and laboratory workflow.

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Product Datasheet

5V 30A Lithium Ion Battery Supercapacitor Testing Equipment Battery Tester

Category Catalog

Battery Testing Equipment


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