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5V 30A Battery Tester with Host Computer Connection

Battery Testing Equipment

5V 30A Battery Tester with Host Computer Connection

Item Number : DC08

Price varies based on specs and customizations


Channels
8 independent channels
Voltage Control Range
0.025V~5V
Output Current Range per Channel
0.03A~6A; 6A~30A
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Product Overview

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This system is an eight-channel battery testing platform engineered for controlled charge, discharge, cycling, pulse, and DCIR evaluation of laboratory cells. Its 5 V operating window, dual current ranges from 0.03 A to 30 A, and 150 W maximum output per channel support detailed electrical characterization across low- and higher-current test duties. Independent channel control enables multiple test profiles to run simultaneously without compromising channel-level control.

The equipment is suited to battery R&D laboratories, cell development teams, materials research groups, and quality-focused evaluation workflows that require host computer connectivity and centralized test-data management. It supports constant-current, constant-voltage, constant-power, and constant-resistance operating modes, allowing researchers to define practical protocols for charge acceptance, discharge behavior, cycle life, pulse response, and internal-resistance analysis.

Built around 16-bit AD and DA resolution, four-wire voltage and current sensing, and dual closed-loop constant-current and constant-voltage source architecture, this unit is designed for repeatable testing under demanding laboratory schedules. Configurable safety limits, reverse-connection protection, power-loss data protection, and offline testing capability help protect test continuity while maintaining disciplined control of each connected cell.

Key Features

  • Independent Eight-Channel Control: Each of the eight channels operates independently, allowing different voltage, current, time, capacity, and cycling programs to run in parallel. This improves bench utilization when evaluating cells at different stages of development or under different test conditions.

  • Dual-Range 30 A Current Capability: The equipment provides a 0.03 A to 6 A range and a 6 A to 30 A range on every channel. This arrangement supports controlled testing from lower-current characterization through higher-current charge and discharge procedures while retaining stated full-scale accuracy and stability.

  • Precision Four-Wire Measurement: Four-wire connection for voltage and current detection reduces the influence of lead resistance on measurements. Combined with 16-bit AD and DA resolution, the system supports reliable capture of cell behavior for comparative R&D and process evaluation.

  • Dual Closed-Loop Source Design: Constant-current and constant-voltage sources use a dual closed-loop structure. This architecture is intended to maintain controlled output behavior during transitions and extended test programs, supporting consistent execution of defined electrical profiles.

  • Versatile Charge and Discharge Programs: Constant-current, constant-voltage, constant-current/constant-voltage, and constant-power charging are available. Constant-current, constant-power, constant-resistance, and constant-voltage discharge modes broaden the ability to match test methods to cell design and evaluation objectives.

  • Pulse and DCIR Test Support: Charge and discharge pulse modes support constant-current or constant-power operation, with a minimum pulse width of 500 ms. A pulse step can include 32 different pulses and continuously change from charging to discharging; custom sampling points are supported for DCIR calculation.

  • Long-Duration Cycling Control: The unit supports 1 to 65,535 cycles, up to 254 steps in a single cycle, and nesting to three levels. A per-step duration of up to 365 x 24 hours allows extended protocols to be programmed without manual intervention.

  • High-Frequency Data Capture: Test data can be recorded at a minimum 100 ms interval, equivalent to 10 Hz recording frequency. Voltage and current change thresholds can also be used to capture meaningful electrical events while maintaining organized test records.

  • Centralized Network Data Management: TCP/IP communication and a centrally managed MySQL database provide a structured basis for host computer-connected testing. Data can be exported in EXCEL2003, 2010, or TXT formats for downstream analysis and reporting.

  • Configurable Protection and Test Continuity: The system provides programmable upper and lower voltage and current limits plus delay time, reverse-connection protection, power-loss data protection, and offline testing capability. These functions help laboratories maintain controlled operation through routine test interruptions and connection risks.

Applications

Application Description Key Benefit
Lithium-ion cell charge-discharge characterization Run independent constant-current, constant-voltage, constant-power, or constant-resistance profiles on multiple cells to assess charge and discharge response. Eight independently controlled channels increase parallel laboratory throughput.
Cycle-life evaluation Program repeated charge and discharge sequences using up to 65,535 cycles, 254 steps per cycle, and up to three nested cycle layers. Supports long-duration life studies with structured, repeatable test logic.
DCIR measurement Define custom data-sampling points during pulse testing to calculate DCIR under selected current and timing conditions. Provides a configurable method for resistance analysis within the test workflow.
Pulse-power response testing Apply constant-current or constant-power charge and discharge pulses with widths from 500 ms and up to 32 different pulses in one pulse step. Captures transient cell response and enables controlled charge-to-discharge switching.
Battery R&D protocol development Compare multiple cell designs, materials sets, or operating conditions using separate channel programs and detailed 10 Hz data recording. Enables concurrent method development without requiring identical channel schedules.
Materials and electrode research Evaluate electrochemical performance of research cells through controlled voltage, current, capacity, and relative-time cutoffs. Helps relate formulation or processing changes to measured electrical behavior.
BMS communication studies Use the optional CAN communication module to communicate with a BMS and acquire BMS data during testing. Adds a path for correlating tester records with available BMS information.
Laboratory data consolidation Store test data in the centralized MySQL database and export results for analysis on supported Windows-based server environments. Improves traceability and accessibility of multi-channel test results.

Technical Specifications

Parameter Specification
Site-facing identifier DC08
Input power supply AC 220V ±10% / 50Hz
Input active power 1.71 KW
Total channels 8
AD resolution 16bit
DA resolution 16bit
Input impedance ≥100kΩ
Constant-voltage control range 0.025V~5V
Minimum discharge voltage 0V
Voltage accuracy ± 0.05% of FS
Voltage stability ± 0.05% of FS
Output current range per channel, range 1 0.03A~6A
Output current range per channel, range 2 6A~30A
Current accuracy ± 0.05% of FS
Constant-voltage cutoff current, range 1 0.012A
Constant-voltage cutoff current, range 2 0.06A
Current stability ± 0.05% of FS
Maximum output power per channel 150 W
Power accuracy ±0.1% of FS
Power stability ±0.1% of FS
Maximum current rise time 20ms (10% to 90% or 90% to 10%)
Step time range ≤(365*24) hours/step
Time format 00:00:00 (h, min, s)
Minimum data-recording time interval 100ms (recording frequency 10Hz)
Minimum voltage recording interval 10mV
Minimum current recording interval, range 1 0.012A
Minimum current recording interval, range 2 0.06A
Charge modes Constant-current charging, constant-voltage charging, constant-current constant-voltage charging, constant-power charging
Charge cutoff conditions Main channel: voltage, current, relative time, capacity, -△V
Discharge modes Constant-current discharge, constant-power discharge, constant-resistance discharge, constant-voltage discharge
Discharge cutoff conditions Main channel: voltage, current, relative time, capacity
Pulse charge modes Constant-current mode, constant-power mode
Pulse discharge modes Constant-current mode, constant-power mode
Minimum pulse width 500ms
Pulses per pulse step A single pulse step supports 32 different pulses
Charge-discharge switching One pulse step can continuously switch from charging to discharging
Pulse cutoff conditions Voltage, relative time
DCIR test Supports customized sampling points for DCIR calculation
Channel paralleling Up to 4 adjacent channels can be paralleled; pulse testing is not supported after paralleling
Cycle test range 1~65535 times
Steps per single cycle 254
Cycle nesting ≤3 layers
Power-loss data protection Offline testing function available
Configurable safety protection Upper voltage limit, lower voltage limit, upper current limit, lower current limit, delay time
Reverse-connection protection Available
Energy-saving efficiency >65% (compared with conventional equipment)
IP protection rating IP20
Channel architecture Constant-current source and constant-voltage source use a dual closed-loop structure
Channel control mode Independent control
Voltage and current detection sampling Four-wire connection
Noise <75dB (measured at 1m)
Database MySQL database for centralized management of test data
Host computer communication Based on TCP/IP protocol
Server disk configuration 500GB
Data output EXCEL2003, 2010, TXT
Server operating systems Windows 7, Windows10
Communication interfaces Network port; optional CAN communication module supports BMS communication and BMS data acquisition
Operating temperature range 0℃~40℃ (within 25±5℃, measurement accuracy is guaranteed: accuracy drift 0.005% of FS /℃)
Storage temperature range -10℃~50℃
Operating relative humidity range ≤70% RH (no water vapor condensation)
Storage relative humidity range ≤80% RH (no water vapor condensation)
Fixture type Optional
Available fixture examples Polymer fixture; terminal lug fixture; select one fixture; images are for reference only and the actual product prevails
Compatibility note Not compatible with batteries using protection boards with soft-start function

Why Choose This Product

  • Controlled Multi-Channel Testing: Eight independent channels, each with dual current ranges and a 150 W maximum output, provide a disciplined platform for running parallel evaluation programs without forcing all cells into the same schedule.

  • Measurement-Focused Electrical Design: The combination of 16-bit conversion, four-wire sensing, stated full-scale accuracy, and dual closed-loop control is suited to laboratories where consistent electrical control and comparable datasets matter.

  • Protocol Depth for Serious Evaluation: Charge, discharge, pulse, DCIR, cycling, capacity, time, current, and voltage functions allow the equipment to support both routine characterization and more involved test development within one system.

  • Operational Safeguards Built In: Programmable limits, reverse-connection protection, offline testing, and power-loss data protection help maintain testing continuity and protect work in progress during demanding laboratory operation.

  • Connected Data Workflow: TCP/IP host computer communication, centralized MySQL management, supported Windows server environments, and common export formats make the system practical for organized test-data review and retention.

Contact us for a quote or a custom testing solution configured around your cell format, fixture requirement, channel-paralleling needs, and BMS communication objectives.

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Product Datasheet

5V 30A Battery Tester with Host Computer Connection

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Battery Testing Equipment


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