Electric Riveting Machine for Supercapacitor and Capacitor Cell Assembly

Product Overview

This electric riveting machine is designed for controlled riveting operations on cell top covers, cell tabs, and slip-thread components used in supercapacitors and horn-type capacitors. Motor-driven riveting combines straightforward operation with a compact, production-oriented mechanical layout, supporting repeatable assembly where joint formation and component handling require close process control.

The equipment is suited to capacitor cell manufacturing, laboratory-scale process development, pilot production, and dedicated assembly stations. Its adjustable riveting height, configurable cell-size capability, and customizable chuck stroke help users align the process with their specific cell geometry and tooling requirements. It provides a practical solution where manual handling must be paired with a consistent automatic riveting action.

Built around a motor-driven riveting mechanism and a manually tightened hydraulic system, this unit is engineered for dependable daily use. Elastic stripping arrangements on both upper and lower dies support controlled release after the riveting cycle, helping operators maintain a stable workflow when processing repeat parts under demanding assembly conditions.

Key Features

• Motor-Driven Riveting Action: The equipment uses an electric motor to drive the riveting process. This arrangement supports convenient operation while providing a defined mechanical action for repeated cell-component assembly tasks.

• Manual Hydraulic Tightening with Automatic Riveting: A manually tightened hydraulic system works with an automatic riveting mechanism. Operators can establish the required setup condition before the system performs the riveting action, supporting a controlled and practical production sequence.

• Adjustable Riveting Height: Riveting height can be adjusted to suit the applicable cell assembly and tooling position. This capability is important when accommodating different component stack-ups, cover configurations, or process requirements within the supported work envelope.

• Customizable Cell Compatibility: The standard cell specification covers diameters from 20 mm to 35 mm, with customization available. This gives manufacturers a route to configure the equipment around cell formats that differ from the stated standard range.

• Configurable Chuck Stroke: The listed chuck stroke is 20-40 mm and can be customized. Adjustable or custom-configured travel allows the tooling arrangement to be matched more closely to the insertion, positioning, and riveting needs of a particular assembly.

• Elastic Upper Die Stripping: The upper die stripper plate uses an elastic stripping device. This design supports release of the processed component after riveting and helps maintain orderly part handling through repetitive operating cycles.

• Elastic Lower Die Stripping: The lower die stripper plate also uses an elastic stripping device. Coordinated stripping provisions on both dies contribute to controlled separation at the end of the operation and support consistent workstation use.

• Production-Focused Throughput: With a working efficiency of approximately 10 pieces per minute, the unit is intended for organized repeated assembly rather than isolated one-off operations. The stated rate gives process planners a clear reference point when assessing workstation capacity.

• Purpose-Built Physical Layout: The 610(L) x 440(W) x 1060(H) mm external dimensions provide a defined equipment footprint for factory, pilot-line, or laboratory planning. The finished external form is designed for convenient use in a dedicated riveting position.

Applications

Technical Specifications

The stated electrical requirement is AC220V, 50Hz, with a 500W power rating. Procurement teams should confirm that the intended installation location provides a compatible electrical supply before commissioning the equipment.

The standard cell specification is listed as ф20-中35mm, with customization available. Because cell diameter, cover geometry, tab construction, and fixture requirements can vary between capacitor designs, users should define their actual workpiece dimensions and expected process conditions when requesting a customized configuration.

Chuck travel is specified as 20-40mm and is also customizable. This is a material consideration for process engineering because the required travel must accommodate the intended loading position, component stack-up, die arrangement, and final riveting operation. Reviewing these conditions before manufacture helps ensure that the tool setup is appropriate for the target assembly.

The machine is listed with a working efficiency of approximately 10pcs/min. Actual output planning should account for the operator's loading and unloading sequence, workpiece configuration, selected tooling, and any quality-control steps associated with the customer's process. The stated figure is best used as an equipment reference for preliminary capacity assessment.

With external dimensions of 610(L)x440(W)x1060(H)mm and a weight of 139KG, the unit has a defined installation profile for space and handling planning. Teams should consider access around the operating area, the placement of incoming and finished components, and the working position required for the manual hydraulic tightening step.

Why Choose This Product

• Assembly-Focused Engineering: This system is purpose-built for riveting cell top covers, cell tabs, and slip-thread components used in supercapacitor and horn-type capacitor applications, keeping the machine aligned with a defined production task.

• Controlled Process Flexibility: Adjustable riveting height, a customizable cell specification, and a customizable chuck stroke enable the equipment to be configured around applicable cell and tooling requirements rather than forcing one fixed arrangement.

• Practical Operator Workflow: The combination of manual hydraulic tightening and automatic riveting gives operators direct setup control while retaining an automatic mechanism for the joining action.

• Repeat-Operation Readiness: Motor-driven riveting, elastic stripping devices on both dies, and an approximately 10pcs/min working efficiency support a structured approach to repetitive capacitor assembly work.

• Clear Installation Parameters: Published electrical, dimensional, and weight data allow procurement, facilities, and process teams to evaluate compatibility before purchase and prepare an appropriate operating location.

Contact us for a quote or a custom solution configured for your capacitor cell dimensions, chuck-stroke requirements, and riveting process.

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