Glove Box
Side by Side Dual Station Vacuum Glove Box Inert Gas Purification System for Battery R and D and Materials Science
Item Number : ST06
Price varies based on specs and customizations
- Moisture & Oxygen Levels
- < 1 ppm
- Internal Workstation Dimensions
- 2440 mm (L) × 750 mm (D) × 900 mm (H)
- Circulation Blower Capacity
- 90 m³/h
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Product Overview
This side-by-side dual-station vacuum glove box system is an engineered, ultra-clean containment solution designed for handling moisture- and oxygen-sensitive materials under controlled inert atmospheres. Utilizing an integrated single-column gas purification loop with automated closed-loop recirculation, this unit consistently maintains trace contamination levels of both water and oxygen at less than 1 ppm. The spacious dual-operator workstation layout provides dedicated access for simultaneous workflows without compromising atmospheric integrity or ergonomic efficiency.
Engineered specifically for demanding applications across lithium-ion and solid-state battery development, organometallic chemical synthesis, thin-film optoelectronics, and advanced ceramic processing, the system accommodates diverse pilot-scale and laboratory-scale processing equipment. Operators can seamlessly load tools, perform delicate assembly procedures, and manage sensitive chemical transfers via independently controlled large and small antechambers.
Manufactured from heavy-gauge 304 stainless steel with precision-machined ports and world-class analytical instrumentation, this equipment guarantees superior hermetic sealing and structural rigidity. Incorporating dynamic pressure regulation, automatic programmable regeneration, and integrated solvent trapping, the workstation ensures sustained, unattended baseline purity and dependable operational safety in critical industrial and academic research facilities.
Key Features
- Sub-1 PPM Inert Atmosphere: The closed-loop purification system continuously scrubs circulating argon, nitrogen, or helium to maintain moisture (H2O) and oxygen (O2) concentrations below 1 ppm under standard operating conditions.
- Spacious Dual-Station Workstation: Featuring a 2440 mm internal span with four glove ports across two large inclined viewing panels, the enclosure allows two researchers to collaborate or execute multi-step operations side-by-side without interference.
- Automated Gas Purification & Regeneration: Equipped with 5 kg of high-capacity copper catalyst and 5 kg of molecular sieves, the purification column offers automated, PLC-controlled thermal regeneration using an inert gas-hydrogen mix, restoring full purification capacity without dismantling hardware.
- Comprehensive Dual-Antechamber Design: Includes a motorized large cylindrical antechamber with a sliding stainless steel tray for bulky equipment, alongside a rapid-cycling small antechamber for fast, routine material transfers.
- Advanced Long-Life Gas Analytics: Employs a robust VTI zirconia (ZrO2) oxygen analyzer and a regenerative phosphorus pentoxide (P2O5) moisture sensor that withstands exposure to volatile battery electrolytes and can be fully cleaned and recalibrated.
- Integrated Organic Solvent Adsorption System: A dedicated 10 kg high-efficiency activated carbon trap with bypass plumbing captures evaporated solvent vapors and hydrofluoric acid gas before they can contaminate the main purification column.
- Intelligent Siemens PLC & Touchscreen Control: An intuitive 7-inch color HMI monitors chamber pressure, impurity levels, and blower speeds while managing automatic chamber purging, recipe diagnostics, and programmable safety alarms.
- Precision Dynamic Pressure Management: Programmable automatic pressure control maintains chamber levels within ±10 mbar, supported by dual foot-pedal switches for hands-free pressure adjustment and automatic trip protection beyond ±12 mbar.
- Heavy-Duty 304 Stainless Steel Enclosure: Constructed with 3 mm thick brushed 304 stainless steel, 8 mm laminated safety glass viewing panels, and airtight POM glove ports with leak rates certified below 0.05 vol%/h.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Solid-State Battery R&D | Assembly, encapsulation, and electrolyte filling of air-sensitive lithium/sodium metal cells and sulfide-based solid electrolytes. | Eliminates hydrolysis and oxidation risks by maintaining sub-1 ppm moisture and oxygen baseline environments. |
| Organometallic & Catalysis Synthesis | Synthesis, purification, and storage of reactive catalysts, Grignard reagents, and pyrophoric transition metal complexes. | Prevents spontaneous decomposition and catalyst deactivation with continuous closed-loop inert gas scrubbing. |
| Perovskite Photovoltaics Processing | Spin-coating, thermal annealing, and encapsulation of high-efficiency perovskite solar cells and quantum dots. | Guarantees batch-to-batch film morphology consistency in a solvent-managed, dust-free enclosure (0.3 µm HEPA filtration). |
| Supercapacitor & Battery Slurry Prep | Handling ionic liquids, volatile organic electrolytes, and conductive carbon additives in experimental supercapacitor fabrication. | Heavy-duty solvent vapor trap captures hazardous electrolyte outgassing, preserving catalyst longevity. |
| Powder Metallurgy & Additive Manufacturing | Handling reactive spherical powders (Titanium, Aluminum, Magnesium alloys) for selective laser melting (SLM) preparation. | Prevents powder oxidation, ignition risks, and moisture pick-up to maintain optimal powder flowability and purity. |
| Semiconductor & OLED Device Packaging | Deposition handling, wafer transfer, and hermetic encapsulation of organic light-emitting diodes and microelectronics. | Ultra-low leakage rate (<0.05 vol%/h) and precision vacuum antechamber transfers eliminate particle and gas contamination. |
Technical Specifications
| Subsystem / Metric | Specification Parameter | Value / Detail |
|---|---|---|
| Product Identifier | System Model / Item Number | ST06 |
| Overall Configuration | Operation Mode / Layout | Side-by-side dual-station, single-side operation with integrated single-column purification unit |
| Atmosphere Performance | Moisture & Oxygen Purity Level | < 1 ppm (at 20°C, 1 atm, 99.999% inert gas supply) |
| Chamber Leakage Rate | ≤ 0.05 vol%/h | |
| Main Enclosure | Internal Dimensions (L × D × H) | 2440 mm × 750 mm × 900 mm |
| Structural Material & Thickness | 304 Stainless Steel, 3 mm wall thickness | |
| Interior / Exterior Finish | Brushed stainless steel interior / White electrostatic powder-coated exterior | |
| Viewing Windows | 2× Inclined transparent tempered safety glass panels, 8 mm thickness, laminated with protective film | |
| Glove Ports & Gloves | 4× Polyoxymethylene (POM) ports with O-ring seals; 2 pairs 0.4 mm thick, 8" diameter, 32" length North butyl rubber gloves | |
| Gas Filtration | Dual 0.3 µm HEPA filters (1× gas inlet, 1× gas outlet) | |
| Shelving & Illumination | Built-in 2-tier 304 stainless steel adjustable shelving; 2× upper front-mounted LED light strips | |
| Interface Ports & Power | 7× DN 40 KF blind flange spare feedthrough ports; 1× internal 220V electrical power socket | |
| Large Antechamber | Dimensions | Cylindrical, Ø 360 mm × Length 600 mm |
| Material & Finish | 304 Stainless Steel; polished interior / white powder-coated exterior | |
| Doors & Mechanism | Dual vertical-lift doors, 10 mm thick anodized aluminum with balance lift mechanism | |
| Internal Tray | Sliding 304 stainless steel loading tray on guided rails | |
| Pressure Indication & Control | Analog dial vacuum gauge; automated touch-screen solenoid valve operation | |
| Small Antechamber | Dimensions | Cylindrical, Ø 150 mm × Length 300 mm (100 mm chamber intrusion) |
| Material & Finish | 304 Stainless Steel; brushed interior / white powder-coated exterior | |
| Doors & Control | Dual quick-clamp opening doors; manual 3-way ball valve control with analog gauge | |
| Gas Purification System | Column Capacity & Chemistry | Single 304 stainless steel column; 5 kg copper catalyst (60 L O2 capacity) & 5 kg molecular sieve (2 kg H2O capacity) |
| Recirculation Blower | DARGANG high-performance blower; flow rate capacity: 90 m³/h | |
| Compatible Working Gases | Nitrogen (N2), Argon (Ar), Helium (He) | |
| Automated Regeneration | PLC-controlled automated cycle using 5–10% Hydrogen (H2) balanced in inert gas | |
| Main & Control Valves | DN 40 KF electro-pneumatic angle valves; integrated modular solenoid valve manifold | |
| Vacuum System | Vacuum Pump Type | Edwards 12 m³/h rotary vane pump with oil mist filter and automatic gas ballast control |
| Ultimate Vacuum Level | ≤ 2.0 × 10⁻¹ Pa | |
| Analytical Sensors | Oxygen Analyzer (VTI) | Zirconia (ZrO2) sensor, Range: 0–1000 ppm, Resolution: 0.1 ppm (non-depleting, air-tolerant) |
| Moisture Analyzer (VTI) | Phosphorus Pentoxide (P2O5) sensor, Range: 0–500 ppm, Resolution: 0.1 ppm (field-cleanable & regenerable) | |
| Solvent Trap System | Solvent Adsorber Unit | Ø 238 mm × Height 407 mm, 3 mm 304 SS, filled with 10 kg active adsorbent for HF and organic solvent capture |
| Bypass & Isolation System | Manual bypass switching valves with vacuum evacuation port for contamination-free media replacement | |
| Control & Instrumentation | PLC & Display | Siemens PLC architecture paired with Siemens Smart 700 7-inch color touchscreen interface |
| Pressure Regulation | Setpoint range: ±10 mbar; Automatic system interlock trip protection at ±12 mbar | |
| Pressure Transducer & Gauges | Halstrup-Walcher pressure sensor; WIKA precision pressure gauges | |
| Foot Pedal Control | Dual-pedal switch for hands-free chamber pressure increase and reduction |
Why Choose This Product
- Industrial-Grade Build Integrity: Fabricated with 3 mm solid 304 stainless steel and reinforced structural bracing, this enclosure resists mechanical deformation under vacuum conditions and guarantees leak rates below 0.05 vol%/h.
- Superior Sensor Longevity: Featuring an air-tolerant zirconia oxygen sensor and an acid-resistant, regenerable P2O5 moisture probe, the analytical package eliminates costly recurring probe replacements caused by standard battery electrolyte outgassing.
- Optimized Multi-User Workflow: The expansive dual-station layout with dedicated large and small antechambers facilitates simultaneous multi-operator workflows, significantly accelerating project turnaround times in fast-paced lab environments.
- Intelligent Process Automation: Full integration with Siemens PLC architecture automates chamber pressure balance, one-touch purging, and closed-loop catalyst regeneration, minimizing human error and safeguarding delicate samples around the clock.
Contact our technical engineering team today to configure your custom glove box workstation or to request a comprehensive quotation for your facility.
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