Battery Safety Testing Equipment
Battery Combustion Test Machine for Constant Temperature Battery Burning Tests
Item Number : DA07
Price varies based on specs and customizations
- Flame Height
- 10-75 +/-2 mm, adjustable
- Flame Application Time
- 0-9999 H, M, S, settable
- Power Supply
- AC 220 V, 50 Hz; single phase
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Product Overview


This battery combustion test system is designed for battery flame-resistance testing in accordance with applicable methods such as UL2054 and GB31241. It combines a Bunsen burner, adjustable flame settings, automated ignition, configurable timing, and PLC touch-screen operation in one controlled test platform. The equipment helps laboratories establish repeatable flame-exposure conditions while maintaining clear process control and safety-focused chamber protection.
The unit supports battery safety evaluation for cell manufacturers, battery-material developers, battery pack laboratories, third-party inspection organizations, and research institutions. Its enclosed test arrangement, visible observation window, exhaust function, alarm functions, and remote operation are suited to workflows where operators need to monitor battery behavior during a combustion-resistance test while remaining outside the immediate test area.
Built with an SUS304 stainless-steel inner chamber and a high-temperature spray-coated cold-rolled steel exterior, this system is configured for demanding laboratory service. Automatic test-process control, automatic ignition, gas-source cutoff following unsuccessful ignition, and delayed exhaust closing after smoke clearance provide a consistent operating sequence for routine qualification and development testing.
Key Features
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PLC Touch-Screen Control: PLC touch operation provides a direct interface for setting and managing the test process. The display arrangement also works with the supplied remote control for practical operation outside the immediate chamber area.
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Fully Automatic Test Process: The equipment controls the test sequence automatically, helping laboratories use a defined and repeatable combustion-test workflow. Configurable flame-application time supports test programs requiring settings from seconds through extended durations.
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Adjustable Bunsen Flame: A Bunsen burner with a 0.375 inch (9.5 mm) internal nozzle diameter provides the flame source. Flame height is adjustable from 10 to 75 +/-2 mm, allowing the test condition to be set within the stated range.
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Remote Automatic Ignition: Automatic ignition is controlled by remote control at an effective distance of up to 10 m. This arrangement enables ignition control away from the testing enclosure while retaining a controlled operating method.
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Unsuccessful-Ignition Gas Protection: When ignition is unsuccessful, the system provides an alarm and simultaneously cuts off the gas source. This directly addresses the need to prevent continued gas supply following a failed ignition event.
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Smoke-Responsive Exhaust Management: The exhaust opens automatically when a smoke alarm is triggered. When smoke is no longer present, the exhaust closes after a delay, supporting a managed exhaust sequence rather than immediate shutdown.
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Protected Test Observation: A 390 x 360 mm viewing window uses 20 mm thick tempered explosion-proof glass. A steel mesh layer adds a second protective barrier while preserving a clear view of changes in the test item during the experiment.
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External-Reflection Lighting: Integrated lighting is arranged through external reflection. This design keeps the lighting function separated from direct chamber exposure to support its service life and safety during testing.
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Purpose-Built Test Enclosure: The octagonal test cage, aluminium mesh, stainless-steel mesh cover, test rod, and 102 mm test-hole surface are specified for the battery combustion test configuration. These defined physical elements help laboratories maintain the stated test setup.
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Mobile Laboratory Installation: Four universal casters are installed beneath the enclosure. The equipment can therefore be moved within the laboratory when layout, maintenance access, or test-area organization requires repositioning.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Lithium battery cell qualification | Conduct flame-resistance testing on battery cells using a controlled Bunsen flame, adjustable flame height, and configurable flame-application time. | Supports a structured approach to battery safety evaluation against relevant test methods. |
| Battery pack development | Observe the response of battery assemblies during combustion-related development tests through the protected visible window. | Enables direct visual monitoring while the operator uses remote control outside the immediate test enclosure. |
| Battery-material research | Evaluate battery-related samples and material configurations where flame exposure is part of the research procedure. | Provides defined burner, cage, mesh, rod, and timing parameters for repeatable laboratory setup. |
| Quality-control laboratories | Perform routine incoming, development, or qualification checks for battery products requiring flame-resistance test evidence. | Fully automatic process control helps standardize repeated test execution. |
| Third-party safety inspection | Configure battery combustion testing for laboratories performing testing against UL2054, GB31241, or related internal procedures. | Adjustable flame duration from 0 to 9999 H, M, S accommodates procedure-specific exposure settings. |
| Battery manufacturing R&D | Investigate battery behavior under controlled flame application during product design, process validation, and failure analysis. | Smoke-triggered exhaust, failed-ignition gas cutoff, and chamber protection support controlled test operations. |
| Academic electrochemical research | Use the system in university and institutional laboratories studying battery safety, abuse response, and flame-resistance behavior. | Touch-screen control and remote operation provide a practical platform for supervised research workflows. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Site-facing identifier | DA07 |
| Intended use | Battery flame-resistance test; manufactured according to test standards such as UL2054 and GB31241 |
| Burner type | Bunsen burner |
| Burner nozzle internal diameter | 0.375 inch (9.5 mm) |
| Burner tube length | Approximately 100 mm |
| Flame application time | 0-9999 H, M, S, settable |
| Flame height | 10-75 +/-2 mm, adjustable |
| Test rod diameter | 1/4 inch (6.35 mm) x 14 inch (355.6 mm) |
| Test rod height | 305 mm +/-1 mm |
| Test cover width | Distance between two parallel sides: 24 inches (610 mm) |
| Test cover height | 14 inches (355.6 mm), octagonal |
| Octagonal cage upper and lower edge dimensions | 12.7 x 12.7 mm (+/-0.5 mm) |
| Test aluminium mesh diameter | 0.010 inch (0.25 mm), 16 mesh x 16 mesh |
| Octagonal cage stainless-steel mesh cover | Distance between each pair of opposite faces: 2 feet (610 mm); octagonal mesh cover height: 1 foot (305 mm) |
| Test circular-hole surface diameter | 102 mm |
| Ignition device | Automatic ignition; remote-control operation effective within 10 m |
| Display method | PLC touch type plus remote control |
| Control method | Fully automatic control of the test process |
| Combustion gas requirement | High-purity liquefied petroleum gas, supplied by customer |
| Bottom configuration | Four universal casters for free movement |
| Viewing window size | 390 x 360 mm; 20 mm thick tempered explosion-proof glass |
| Observation-window protection | Explosion-proof glass with added steel mesh; double-layer protection |
| Timer | Four-digit display, 0-9999; hours, minutes, and seconds switchable |
| Internal chamber material | SUS304 stainless steel |
| External chamber material | Cold-rolled steel with high-temperature spray coating |
| Exhaust outlet | Diameter 150 mm; exhaust fan installed at rear of enclosure |
| Exhaust operation | Exhaust opens automatically on smoke alarm; closes after a delay when smoke is absent |
| Lighting | Integrated lighting using external reflection |
| Ignition-failure response | Alarm and simultaneous cutoff of gas source |
| Machine dimensions | W940 x D780 x H1620 mm; subject to actual equipment |
| Power supply | AC 220 V, 50 Hz; single phase |
| Power | 2.0 KW |
| Alarm indicator | One three-color alarm light |
Why Choose This Product
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Defined Battery Test Configuration: The equipment integrates the specified burner, adjustable flame, octagonal cage, mesh arrangement, test rod, timer, and observation surface in a single laboratory system for battery combustion testing.
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Safety-Oriented Operating Functions: Double-layer observation-window protection, smoke-responsive exhaust, automatic ignition, remote control, and gas cutoff after unsuccessful ignition address key operational considerations during flame-exposure testing.
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Consistent Process Control: PLC touch control and fully automatic test-process control support repeatable operation, while adjustable flame height and configurable application time allow the test setup to follow the required procedure.
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Durable Enclosure Construction: The SUS304 stainless-steel internal chamber and high-temperature spray-coated cold-rolled steel external structure are selected for a robust laboratory enclosure configuration.
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Practical Laboratory Usability: External-reflection lighting, a clear viewing window, rear exhaust fan, three-color alarm light, and universal casters support observation, status awareness, ventilation, and equipment placement in daily laboratory work.
Contact us for a quote or a custom solution aligned with your battery combustion-testing procedure, laboratory layout, and operating requirements.
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Product Datasheet
Battery Combustion Test Machine for Constant Temperature Battery Burning Tests
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