200L Planetary Dispersion Vacuum Mixer with Cantilever Lifting Barrel for Battery Slurry Mixing

Product Overview

This 200L planetary dispersion vacuum mixer is engineered for powder and liquid blending, dispersion, and vacuum processing in battery slurry production. Its cantilever lifting barrel configuration supports efficient vessel positioning, while dual planetary agitation and multi-shaft high-speed dispersion promote uniform wetting and deagglomeration. The system is designed for high-viscosity processes with operating viscosities up to 1,200,000 cps, helping manufacturers produce consistent slurry quality across demanding formulations.

The equipment is suitable for common battery materials and can support slurry preparation for lithium-ion and other battery development workflows. It is also applicable to advanced materials, powder processing, ceramics, metallurgy, and research environments requiring controlled mixing of powders and liquids. Jacketed heating or cooling, vacuum access, temperature monitoring, and timed operation allow the unit to be integrated into repeatable laboratory, pilot-scale, or production processes.

A rigid carbon-steel base, 304 stainless steel material-contact surfaces, precision linear guidance, variable-frequency drives, and hydraulic lifting provide dependable operation under demanding loads. Integrated safety interlocks control vessel movement, high-speed dispersion, vacuum conditions, and operating access. Protection against overload, overcurrent, overvoltage, leakage, and phase loss further supports safe and stable long-term use.

Key Features

• High-Viscosity Processing: Handles material viscosities up to 1,200,000 cps, making the equipment suitable for dense battery slurries and other demanding formulations where ordinary agitators may struggle.

• Dual Planetary Agitation: Two 304 stainless steel spiral twisted agitator blades provide controlled bulk movement and continuous material turnover. Precision casting and machining maintain a 90-degree helical profile for consistent mixing performance.

• High-Speed Dispersion: Four serrated dispersion discs mounted on two dispersion shafts deliver adjustable dispersion speeds from 284 to 2,840 rpm and line speeds from 2.3 to 23 m/s for efficient agglomerate breakdown.

• Adjustable Process Control: Independent variable-frequency control supports precise adjustment of agitation and dispersion conditions. Working frequency is adjustable from 5 to 50 Hz for both systems.

• Integrated Temperature Management: Single-layer wall and bottom jackets support heating or cooling of the vessel. The process temperature can be monitored through a digital temperature display for improved batch consistency.

• Vacuum-Compatible Vessel Design: Dedicated vacuum and exhaust connections support vacuum mixing, while a specialized vacuum buffer tank helps prevent vacuum pump oil from flowing back into the mixing vessel.

• Cantilever Barrel Lifting: Hydraulic cylinder lifting with high-precision linear guide rails provides controlled vessel movement over a stroke of up to 740 mm. Low-speed agitation can continue while the barrel is being raised during dry mixing.

• Durable Construction: Material-contact components are manufactured from 304 stainless steel, while the high-rigidity carbon-steel base is designed to withstand repeated lifting, mixing, and dispersion cycles.

• Operator Protection: Safety logic prevents high-speed dispersion until the vessel reaches its raised position and locks the vessel against lowering or opening during operation. Emergency stop and drive protection functions provide additional safeguards.

Applications

Technical Specifications

Why Choose This Product

• Built for demanding slurry processes: High-viscosity capability, dual planetary agitation, and multi-disc dispersion provide the mechanical strength required for difficult battery and materials formulations.

• Precision-focused construction: 304 stainless steel contact parts, controlled blade clearances, precision-machined helical blades, and high-precision lifting guides support consistent batch-to-batch operation.

• Process control in one platform: Variable-frequency drives, jacketed temperature conditioning, vacuum connections, digital temperature monitoring, speed display, and synchronized timing simplify repeatable process management.

• Designed for operational safety: Hydraulic movement, vessel locking, vacuum-state interlocks, emergency stopping, and comprehensive drive fault protection reduce avoidable operating risks.

• Adaptable to production needs: The system can be supplied with manual panel controls or an optional touchscreen human-machine interface, while customer-supplied jacket circulation allows the thermal setup to match site requirements.

Contact us for a detailed quotation, configuration review, and custom solution matched to your slurry formulation, throughput, and process-control requirements.

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