30 Ton 350x350mm Vacuum Hot Press for Battery Research and Materials Processing

Product Overview

This advanced vacuum hot press system integrates 30 tons of pressing force with a generous 350 mm × 350 mm platen area and precision temperature control up to 300°C, all within a high-vacuum chamber. The unit is purpose-built for demanding laboratory-scale processing of advanced materials such as solid electrolytes, polymer laminates, and high-performance composites.

Its primary applications span battery research, including solid-state battery fabrication, fuel cell membrane electrode assembly, ceramic sintering, and thermoplastic film lamination. Researchers in academic institutions, government laboratories, and industrial R&D facilities rely on this equipment for prototyping and small-batch production where consistent heat and pressure control under vacuum are critical for achieving superior material properties.

Engineered for continuous reliability, the system features a rugged SUS 304 stainless steel vacuum chamber, a dual-loop water cooling system for rapid thermal cycling, and safety-certified electrical design. The modular architecture allows tailoring of platen opening heights, power supply configurations, and cooling methods, making it a versatile workhorse that can be adapted to evolving experimental needs. Its robust construction and responsive after-sales support ensure low downtime and long service life in high-usage environments.

Key Features

The equipment incorporates several advanced engineering features that set it apart in precision, safety, and adaptability.

• 30-Ton Precise Hydraulic Press with Soft‑Start and Auto‑Compensation: The system’s hydraulic unit provides up to 30 tons (300 kN) of force with a closed‑loop control that maintains pressure within ±0.1 ton. A soft‑start function gradually ramps pressure to prevent damage to brittle powders or thin films. During dwell cycles, if the material consolidates and pressure drops, the controller automatically engages the proportional valve to restore the set point without overshoot, delivering unmatched consistency.
• Multi‑Zone 9 kW Heating with Tight Thermal Gradient Management: The platens integrate a matrix of distributed heating elements totaling 9 kW, supported by high‑efficiency aluminosilicate insulation to minimize edge heat loss. This design keeps the temperature deviation across the full 350×350 mm face within a narrow band, ensuring uniform melting, curing, or sintering. The total temperature range from room temperature to 300 °C is controlled via a PID algorithm for rapid response and minimal overshoot.
• 7‑Inch PLC Touchscreen with Integrated Process Programming: The colour touchscreen interface allows users to create, store, and execute multi‑segment temperature‑pressure recipes. Process data can be exported for documentation and analysis, facilitating repeatability and quality control. Both manual and fully automated modes are supported, making the system accessible to both experienced operators and new lab personnel.
• Dual‑Loop Internal Water Cooling for Accelerated Cycles: Cooling channels machined into the upper and lower platens connect to G1/2″ quick couplings. When connected to an external chiller or lab water supply, the system cools from 300 °C to handling temperature in a fraction of the time required by natural convection. Rapid cooling not only boosts throughput but also protects the vacuum chamber door’s elastomer seals, extending their service life.
• Corrosion‑Resistant SUS 304 Vacuum Chamber with Versatile Atmosphere Control: The thick‑walled stainless steel chamber achieves ultimate vacuum levels below -0.1 MPa when paired with the supplied two‑stage rotary vane pump. Dual gas inlet ports enable purging with nitrogen, argon, or other process gases, while a manual vent valve allows gentle chamber repressurization to avoid disturbing the sample.
• Configurable Platen Openings and Power Supplies: The standard 50 mm opening is ideal for thin‑film and sheet‑lamination applications, but 80 mm or 100 mm high‑opening variants can be ordered to accommodate bulkier molds. Power can be drawn from a three‑phase 380 V supply (recommended for load balancing) or custom‑configured for single‑phase 220 V with a dedicated high‑current circuit.
• Comprehensive Safety and Compliance: Built to CE safety standards, the press includes a physical over‑pressure relief valve, individual circuit overload protection, and emergency stop. A pair of heat‑resistant gloves and a detailed operation manual accompany each shipment, reinforcing safe handling practices.

Applications

Technical Specifications

The XP27 vacuum hot press is available in several configurations to suit different laboratory environments. The table below lists the standard parameters alongside optional upgrades.

Why Choose This Product

• Precision Engineered for Demanding Research: Every component, from the ground‑flat platens to the PID‑controlled heating and servo‑hydraulic pressure loop, is designed to deliver repeatable, publication‑ready results. The tight temperature uniformity and ±0.1 t pressure stability eliminate many common experimental variables, helping scientists trust their data and reduce polymer or electrolyte waste.
• Built to Last in High‑Throughput Environments: The SUS 304 vacuum chamber and heavy‑duty frame withstand years of daily use. The dual‑loop water cooling not only speeds up experiments but also shields the chamber seals from extreme heat, dramatically extending maintenance intervals. CE‑certified electrical safety and a physical over‑pressure valve provide fail‑safe operation even under worst‑case conditions.
• Flexible Configuration Without Compromise: Unlike off‑the‑shelf presses with fixed specifications, this system can be ordered with the exact platen opening (50, 80, or 100 mm) and power supply (three‑phase or single‑phase) your lab requires. The cooling module can be as simple as a tap‑water connection or a self‑contained 2 HP chiller, depending on your facilities and throughput demands.
• Faster Turnaround with Smart Automation: The PLC’s recipe‑based automation enables one‑button operation of complex ramp‑soak‑cool cycles, freeing researchers for other tasks. Rapid water‑cooled cool‑down shortens cycle times significantly compared to natural cooling, effectively multiplying the number of samples processed per shift.
• Supported by Industry Experts: A 12‑month comprehensive warranty is backed by lifetime remote technical support and a stock of genuine spare parts. Our engineers can assist with process development and custom modifications, ensuring the system evolves with your research programme. Contact us today for a tailored quotation or to discuss your unique pressing requirements.

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