Vacuum Heated Lab Press
Precision Servo Driven Electric Vacuum Hot Press for Battery Research and Advanced Material Processing
Item Number : XP22
Price varies based on specs and customizations
- Max Pressing Force
- 0-3.0 Tons (0-30 kN), upgradeable to 5 or 10 Tons
- Platen Dimensions
- 180 × 180 mm
- Maximum Temperature
- Up to 300°C (with optional high-temperature heating pack)
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Product Overview
This precision servo-driven electric vacuum hot press redefines laboratory material consolidation with its oil-free actuation, ultra-compact footprint, and intelligent programmable control. Designed for researchers requiring the utmost cleanliness and precision, it leverages a pure servo-electric drive to deliver up to 3 tons of force (with upgrade paths to 5 or 10 tons) with a remarkable 0.01-ton step resolution, all without hydraulic fluid contamination. The system’s high-rigidity 130 kg monolithic steel frame, narrow 260 mm chassis, and water-cooled heated platens make it the ideal choice for glovebox integration and cleanroom environments.
Engineered for the most demanding applications, this unit excels in battery research, solid-state electrolyte development, polymer membrane fabrication, and advanced composite lamination. Its vacuum-ready design and independent dual-platen heating (up to 300°C with optional high-temperature pack) enable precise, reproducible consolidation of oxygen-sensitive or particle-sensitive materials, producing samples with superior density, uniformity, and electrical properties.
Backed by rigorous finite element analysis (FEA) and CE certification, the equipment guarantees long-term structural integrity and operator safety. The integrated Aura-Touch™ touchscreen controller allows researchers to define, store, and execute complex multi-segment temperature-pressure profiles, ensuring that every cycle meets the strictest experimental protocols. With a commitment to durability and precision, this press is a trusted workhorse for institutions worldwide.
Key Features
- Pure Servo Electric Actuation: Oil-free drive system completely eliminates hydraulic contamination, ensuring cleanroom compatibility and virtually maintenance-free operation. The servo motor provides instantaneous, precise force response without pressure drops or fluid leaks.
- Aura-Touch™ Programmable Control: A built-in 7-inch industrial touchscreen displays and records real-time temperature-pressure curves. Researchers can create, save, and run multi-segment profiles, from simple dwells to complex ramps, without external software.
- High-Precision Force Control: Intelligent micro-step compensation achieves 0.01-ton resolution, enabling fine-tuned pressure application critical for thin-film uniformity and repeatable sintered quality.
- Ultra-Compact FEA-Optimized Frame: By re-engineering internal oil and electrical pathways through finite element analysis, the chassis width was reduced to 260 mm while adding 30 kg of structural steel, resulting in a rigid 130 kg platform that withstands 10 tons of force with zero deflection.
- Advanced Heating and Cooling: Embedded dual-platen independent heaters provide uniform temperature distribution, with an optional high-temperature pack reaching 300°C. Integrated water-cooling channels accelerate cooldown and protect internal seals, extending system life.
- Flexible Application Kits: Compatible precision tooling—including a 100 μm square film mold and a gap-adjustable sheet mold—snap into the 180×180 mm platens, enabling immediate fabrication of battery electrolytes, polymer membranes, and composite layers.
- Global Safety and Compliance: CE-certified with three-tier active electrical interlocks; configurable to various power standards (110V/60Hz, 220V/60Hz, 220V/50Hz) for safe operation in laboratories worldwide.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Solid-State Battery Electrolyte Films | Vacuum hot pressing of sulfide or oxide electrolyte powders into dense, thin films under precisely controlled temperature and pressure. | Minimizes resistive interfaces and enhances ionic conductivity through uniform microstructure. |
| Lithium-Ion Electrode Calendering | Post-coating compression of cathode and anode materials to improve active material contact and density under vacuum. | Boosts energy density and rate performance while reducing cell internal resistance. |
| Polymer Separator & Membrane Molding | Fabrication of microporous or dense polymer membranes with adjustable thickness via gap-controllable molds. | Achieves consistent thickness tolerance (±1 μm) and surface flatness for critical separation applications. |
| Advanced Composite Lamination | Multi-layer thermal bonding of functional films, foils, and nonwovens for flexible electronics or packaging. | Reliable interlaminar adhesion without delamination, even with dissimilar materials. |
| Ceramic Powder Compaction | Near-net-shape compression of ceramic preforms under vacuum, followed by sintering to achieve high-density ceramics. | Reduces porosity to near-zero levels, improving mechanical and thermal properties. |
| High-Performance Ceramic Substrates | Vacuum hot pressing of ceramic tapes for electronic substrate applications. | Eliminates voids and warpage, yielding perfectly flat, dense substrates with excellent thermal conductivity. |
| Academic Material Research | Versatile platform for exploratory synthesis of novel alloys, thermoelectrics, or bio-materials requiring clean, programmable heating/pressing. | Rapid iteration with reproducible parameter control, accelerating publication-ready results. |
Technical Specifications
| Specification | Standard Configuration | Optional Upgrades / Performance Core | Remarks |
|---|---|---|---|
| Model | XP22 | — | Precision servo-driven electric vacuum hot press |
| Actuation Type | Pure servo-electric, oil-free | — | Eliminates hydraulic fluid contamination |
| Max Pressing Force | 0 – 3.0 Tons (0 – 30 kN) | 0 – 5.0 Tons (0 – 50 kN) with fast-heating electrode array; 0 – 10.0 Tons (0 – 100 kN) high force |
0.01 Ton resolution with intelligent load compensation |
| Force Resolution | 0.01 Ton | — | Intelligent micro-step compensation for precision loading |
| Platen Size | 180 × 180 mm | — | High-rigidity die steel platens |
| Platen Daylight (Opening) | 50 mm | 60 mm or 65 mm | Accommodates thicker molds or multi-layered assemblies |
| Maximum Operating Temperature | Standard (not specified, typically ≤200°C) | Up to 300°C (with high-temperature package) | Suitable for polymer melting, ceramic sintering, and metal annealing |
| Heating Method | Embedded dual-platen independent heaters | Optional high-temperature package | Water-cooled channels integrated for rapid cooling |
| Temperature Control | 7-inch programmable touchscreen, multi-segment profiling | — | Aura-Touch™ interface; real-time curve display, recipe storage |
| Cooling System | Built-in water-cooling channels | Compatible with external closed-loop chiller (e.g., CW-3000) | Standard feature for platen cooldown and seal protection |
| Chassis Dimensions (W×D×H) | 260 × 347 × 422 mm (narrow design) | 300 × 300 × 420 mm (classic design) | 2025 narrow chassis vs. 2024 classic; net weight 130 kg vs. 100 kg |
| Electrical Standard | AC 220-230V, 50Hz, single phase | 110V/60Hz (North America); 220V/60Hz (Korea) |
All configurations use standard laboratory single-phase power |
| Safety Features | Three-tier active electrical interlocks; CE certified | — | Full compliance with international safety directives |
| Optional Application Kits | — | KIT A: 100 μm square film tooling (+$300); KIT B: gap-adjustable sheet mold (+$300); KIT C: CW-3000 industrial water chiller |
Seamless integration with 180×180 mm platens |
| Warranty & Support | 12-month warranty (consumables excluded) | — | Lifetime free technical consultation and spare parts supply |
Why Choose This Product
- Industry-Leading Cleanliness: By eschewing hydraulic fluid entirely, this press completely eliminates the risk of oil vapor contamination, a critical advantage for oxygen-sensitive battery materials, high-purity ceramics, and pharmaceutical compounds. It meets the strictest glovebox and cleanroom protocols without additional enclosures.
- Proven Long-Term Reliability: The monolithic, FEA-reinforced steel frame is designed to resist 10 tons of load with negligible deformation, ensuring decades of consistent parallelism and force distribution. Combined with integrated cooling channels that prevent thermal fatigue, the system delivers dependable performance over thousands of cycles.
- Precision Engineering Backed by Certifications: Every unit is CE-certified and equipped with three-tier safety interlocks. The servo drive offers exact force steps down to 0.01 tons, while the Aura-Touch™ controller eliminates guesswork with real-time feedback and programmable logic, making it a favorite of process engineers who demand absolute reproducibility.
- Customization Without Complexity: From voltage standards and platen daylight to force limits and heating power, the system adapts seamlessly to your specific workflow. Add-on tooling kits for film and sheet molding extend its utility, reducing the need for multiple separate instruments.
- Global Support and Supply Chain Confidence: With DDP/DDU shipping options successfully deployed to universities and research institutes across North America, Europe, and Asia, you receive a fully supported installation. KINTEK’s lifetime technical assistance ensures your investment continues to produce high-quality results.
Contact us today to discuss a custom configuration or request a quotation tailored to your laboratory’s unique pressing and material processing needs.
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