Laboratory Heated Press
Compact Benchtop Programmable Vacuum Hot Press for Battery Electrode Bonding and Material Processing
Item Number : XP30
Price varies based on specs and customizations
- Maximum Operating Temperature
- 500 °C (High-Temp configuration)
- Maximum Pressing Force
- 10 tons (100 kN)
- Platen Dimensions
- 180 mm × 180 mm
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Product Overview
This benchtop programmable vacuum hot press combines precise hydraulic pressing with uniform heating in a controlled atmosphere, enabling advanced material processing in a compact footprint. The system delivers up to 10 tons of clamping force and integrates dual heated platens with PID programmable temperature control, making it an essential tool for research and small-scale production.
It is widely utilized in battery research for electrode bonding and solid-state electrolyte preparation, as well as in polymer science for lamination and composite fabrication. The ability to process samples under vacuum or inert gas (N₂/Ar) atmospheres prevents oxidation and ensures high material integrity.
Engineered for demanding laboratory environments, this unit features water-cooled platens, CE safety certification, and configurable thermal modules to suit a range of operating temperatures, ensuring consistent performance and long-term reliability.
Key Features
- Configurable Thermal Performance: Select between the standard heating package (RT–300 °C, 2400 W) and a high-temperature module (RT–500 °C, 3600 W) to match application requirements.
- Programmable Touchscreen Control: A PLC interface allows precise, multi-segment programming of temperature and pressure profiles, ensuring exceptional repeatability across batches.
- Airtight Vacuum Chamber & Inert Gas Flushing: Processes oxidation-sensitive samples under a relative vacuum of ≤ -0.1 MPa or ultimate vacuum up to 1×10⁻³ Torr with an external pump, with N₂/Ar backfilling capability.
- Dual-Platen Water Cooling: Integrated water channels in both platens enable rapid post-process cooling, protecting hydraulic seals and reducing cycle times; compatible with optional recirculating chiller.
- Flexible Pump Integration: Choose from a built-in rotary vane pump for a self-contained footprint, an external high-performance pump station for deeper vacuum, or connection to an existing house vacuum system.
- Grid-Ready Regional Voltages: Pre-configured for 208–220 V / 60 Hz power supplies, ensuring immediate compatibility with North American and other 60 Hz industrial grids.
- Robust Safety Design: CE-certified with a sturdy frame and interlocked doors, ensuring safe operation even under high-pressure and high-temperature conditions.
- Versatile Sample Compatibility: The 60 mm daylight opening and 180 mm square platens accommodate a wide range of sample thicknesses and mold sizes.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Battery Electrode Bonding | Laminating cathode/anode materials onto current collectors under heat and pressure in vacuum or inert gas. | Uniform contact and minimal oxidation, enhancing electrochemical performance and cycle life. |
| Solid-State Electrolyte Pressing | Compacting and sintering solid electrolyte powders into dense pellets for next-generation batteries. | High density and reduced porosity improve ionic conductivity and mechanical stability. |
| Polymer Lamination | Bonding polymer films or sheets for electronic packaging, medical devices, or flexible displays. | Precise temperature/pressure control prevents bubbles and delamination, ensuring optical clarity and bond strength. |
| Composite Material Fabrication | Consolidating metal, ceramic, or carbon-fiber prepregs into high-performance composite panels. | Eliminates voids and improves interlaminar shear strength through vacuum-assisted pressing. |
| Powder Metallurgy Compaction | Compacting metal or ceramic powders into near-net shape preforms under vacuum to prevent oxidation. | Achieves high green density and uniformity, reducing sintering shrinkage and distortion. |
| MEA (Membrane Electrode Assembly) Hot Pressing | Bonding the proton exchange membrane to catalyst layers in fuel cell manufacturing. | Precise pressure distribution and inert atmosphere preserve catalyst activity and membrane integrity. |
| Advanced Ceramics Sintering | Pressure-assisted densification of technical ceramics such as alumina, zirconia, or silicon nitride. | Reduces sintering temperature and dwell time while achieving near-theoretical density. |
Technical Specifications
All specifications are based on the XP30 platform, available in two thermal module configurations.
Main Specifications – Thermal Modules
| Parameter | XP30-STD (Standard) | XP30-HT (High-Temp) | Notes |
|---|---|---|---|
| Model Designation | XP30-STD | XP30-HT | Selectable thermal module |
| Platen Working Temperature | RT – 300 °C | RT – 500 °C | Programmable PID touchscreen control |
| Heater Power | 2400 W | ≤ 3600 W | Symmetrical heating elements |
| Max Working Pressure | ≤ 10 Tons (100 kN) | ≤ 10 Tons (100 kN) | Rated at ambient (cold) state |
| Pressure Control | Touchscreen controller with auto-compensation | Touchscreen controller with auto-compensation | Multi-segment programmable |
| Platen Dimensions | 180 mm × 180 mm | 180 mm × 180 mm | Dual heated platens |
| Platen Opening (Daylight) | 60 mm | 60 mm | Optimized for thin-profile samples |
| Vacuum Level (Relative) | ≤ -0.1 MPa | ≤ -0.1 MPa | Measured at chamber gauge |
| Vacuum Level (Ultimate) | — | Up to 1×10⁻³ Torr | Achievable with external pump station |
| Atmospheric Gas Compatibility | N₂ / Ar | N₂ / Ar | Inert gas purging and backfilling |
| Cooling Method | Circulating water cooling | Circulating water cooling | Built-in platen water channels |
| Power Supply | AC 220V / 60Hz | AC 208V – 220V / 60Hz | 60Hz grid, single-phase |
| Safety Certification | CE | CE | Fully certified |
Configuration Packages
| Package | Included Pump | Max Temp | High-Temp Gloves | Recommended For |
|---|---|---|---|---|
| Base | External port only (no pump) | 300 °C (XP30-STD) | Optional | Budget-conscious labs with existing vacuum pump |
| External Pump Station | External high-performance rotary vane pump station | 500 °C (XP30-HT) | Optional | Applications requiring clean isolation or deep vacuum |
| Standard Integrated | Built-in rotary vane pump | 500 °C (XP30-HT) | Included (1 pair) | Self-contained, turnkey operations with minimal footprint |
Optional Upgrades
- Recirculating Water Chiller ($1,200 option): For laboratories without a dedicated cooling-water line. Provides closed-loop water flow for rapid platen cooling.
- High-Temperature Protective Gloves: Available separately; included in the standard integrated package for safe handling near 500 °C.
- Replacement Vacuum Seals: High-temperature fluororubber O-rings rated for extended thermal runs.
Why Choose This Product
- Proven Engineering Reliability: Built on a robust hydraulic frame with CE-certified safety interlocks, this system delivers consistent performance over years of continuous operation in demanding research environments.
- Precision Process Control: Multi-segment temperature/pressure programming via PLC touchscreen ensures exceptional repeatability, critical for R&D and quality control applications.
- Modular Design with Customizable Options: The flexible choice of thermal modules, pump configurations, and accessories allows labs to tailor the system precisely to their needs without overinvesting.
- Global Compatibility and Support: Configurable for 60 Hz power grids and backed by responsive technical assistance, this hot press integrates seamlessly into international laboratories.
- Superior Build Quality: From symmetrical heating elements to dual water-cooled platens, every component is engineered for thermal uniformity and long service life.
Contact our team today to discuss your specific application or request a quotation for a custom-configured vacuum hot press solution.
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