Manual Heated Lab Press
5 Ton Benchtop Thermal Compression Press with Dual Zone Heating and Programmable Touchscreen Control
Item Number : XP04
Price varies based on specs and customizations
- Working Pressure
- 0 – 5 Tons
- Temperature Range
- Ambient to 300 ℃
- Platen Dimensions
- 120 × 120 mm
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Product Overview
This benchtop thermal compression press integrates a 0–5 Ton hydraulic force system with dual-zone independent heating and active water cooling, delivering precise and stable thermal and pressure control for advanced laboratory research. The compact unit is engineered to provide reproducible results across a wide range of material processing tasks.
Primary use cases span materials science, solid-state battery development, polymer composites processing, and pharmaceutical sample preparation. Its programmable multi-step profiles and real-time process monitoring make it a versatile tool for both R&D and quality control environments.
With a robust monoblock hydraulic design, CE-certified construction, and factory degreasing for glove box compatibility, this system is built for long-term reliability. It consistently performs under demanding conditions, ensuring that critical experiments and production runs yield uniform, high-quality samples.
Key Features
- Dual-Zone Independent Heating: Embedded heating cartridges with independent PID control minimize temperature gradients across the upper and lower platens, ensuring uniform sample processing and reducing thermal variations.
- Active Water Cooling: Integrated cooling channels with quick-connect fittings enable rapid post-press cooling, protecting internal hydraulic seals from prolonged thermal exposure and shortening cycle times.
- 7-Inch Programmable Touchscreen: Replaces traditional analog controls, allowing operators to configure multi-step temperature-pressure-time profiles and monitor real-time process curves for enhanced reproducibility.
- Monoblock Hydraulic Design: A single machined block integrating the oil reservoir, manifold, and cylinder eliminates high-pressure hoses and potential leak points during sustained pressure-holding cycles.
- Compact Glovebox-Ready Chassis: The 250 × 230 × 390 mm footprint and factory outgassing procedures permit seamless integration into inert atmosphere glove boxes, preventing contamination in air-sensitive applications.
- Precision-Ground Platens: 120 × 120 mm fine-ground pressing surfaces deliver uniform force distribution and ensure high-quality pressed samples with consistent thickness and density.
- Wide Temperature Range: Continuous operation from ambient to 300°C accommodates diverse thermal processing requirements, from polymer molding to ceramic sintering.
- CE Certification: Compliant with EU laboratory safety standards, ensuring reliable and safe operation in demanding research and industrial settings.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Solid-State Battery Development | Pressing electrode-electrolyte layers and assembling coin or pouch cells under controlled temperature and pressure. | Uniform compaction and heating improve interfacial contact and battery performance. |
| Polymer Composite Processing | Molding and curing thermoplastic or thermoset composite samples for mechanical testing. | Precise pressure and temperature profiles ensure repeatable sample quality. |
| Pharmaceutical Sample Preparation | Compressing powder blends into tablets for drug formulation research or quality control. | Consistent tablet density and thickness with programmable multi-step profiles. |
| Materials Science Research | Sintering, laminating, or forming ceramic, metallic, and composite specimens. | Fine control over force and heat accelerates material characterization studies. |
| Thin Film Lamination | Bonding functional films onto substrates for electronic or sensor applications. | Uniform heating and pressure eliminate air bubbles and delamination. |
| Glove Box Integration | Operating entirely inside inert gas glove boxes for air-sensitive materials. | Factory-outgassed unit preserves inert atmosphere integrity. |
| Educational and Training Labs | Demonstrating principles of thermal compression and material processing. | Compact benchtop design fits standard laboratory benches. |
Technical Specifications
| Parameter | Specifications | Note |
|---|---|---|
| Model | XP04 | Laboratory Benchtop Series |
| Working Pressure | 0 – 5 Tons | Manual hydraulic pressurization |
| Platen Dimensions | 120 × 120 mm | Fine-ground pressing surface |
| Platen Opening Distance | 50 mm | Maximum daylight clearance |
| Temperature Range | Ambient to 300 ℃ | Continuous operation capable |
| Heating Method | Embedded heating cartridge, dual-zone control | Dual-channel PID feedback |
| Rated Heating Power | 700 W | Total thermal power |
| Platen Cooling Method | Circulating water cooling | Built-in channels with 1/4" quick-connects |
| System Controller | 7" programmable touchscreen | Real-time temperature & pressure curve display |
| Input Voltage | 110 V / 60 Hz or 220 V / 50 Hz | Configurable based on installation region |
| Certification | CE | Compliant with EU laboratory safety standards |
| Device Dimensions | 250 × 230 × 390 mm | Width × Depth × Height |
| Net Weight | 55 kg | Rigid steel frame construction |
Why Choose This Product
- Proven Long-Term Reliability: The monoblock hydraulic block and rigid steel frame minimize maintenance needs and deliver consistent performance over years of heavy use in research and production environments.
- Precision Manufacturing: Fine-ground platens and dual PID heating loops provide exceptional temperature uniformity and force distribution, critical for reproducible material processing results.
- Glovebox-Ready Design: Compact dimensions, factory degreasing, and outgassing treatment make this press a dependable choice for air-sensitive processes without risking cross-contamination.
- Superior Build Quality: CE-certified construction with integrated safety features and high-quality components reduces downtime and extends equipment lifespan.
- Customizable and Supported: Configurable voltage, optional sensor integration, and lifetime technical support ensure this press adapts to evolving research needs. Contact us today for a quote or to discuss a custom solution tailored to your laboratory requirements.
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