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MCMB Mesocarbon Microbeads Anode Material for High Energy Density Lithium Ion Batteries

Battery powder materials

MCMB Mesocarbon Microbeads Anode Material for High Energy Density Lithium Ion Batteries

Item Number : CL26

Price varies based on specs and customizations


1st Discharge Capacity
≥330 mAh/g
1st Coulombic Efficiency
≥93 %
Carbon Content (C)
≥99.9 %
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Product Overview

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This premium mesocarbon microbeads (MCMB) synthetic graphite anode material provides exceptional electrochemical stability, high packing density, and superior rate performance for next-generation energy storage research. Synthesized through controlled thermal condensation and high-temperature graphitization, the material features a distinct spherical morphology with concentric, aromatic layer stacking. This structural configuration delivers isotropic lithium-ion diffusion pathways, minimizing polarization during charge-discharge cycling while enabling consistent performance across coin, pouch, and cylindrical cell formats.

Engineered specifically for battery R&D laboratories, academic research institutions, and pilot-scale cell prototyping facilities, this graphite powder integrates seamlessly into modern electrode manufacturing lines. The spherical particle architecture ensures uniform slurry dispersion and stable rheology when mixed with standard aqueous or solvent-based binder systems. During doctor-blade or slot-die coating on copper current collectors, the particles spread smoothly to yield homogenous, defect-free electrode films ready for precision calendering and cell assembly.

With rigorous quality control protocols governing carbon purity, surface area, and trace metal contaminants, this anode material exhibits outstanding chemical robustness under demanding operating voltages and cycling regimes. Its low specific surface area inherently restricts parasitic electrolyte side reactions, ensuring high first-cycle coulombic efficiency and long-term capacity retention. Researchers and development engineers can rely on this material for reproducible baseline data and advanced battery chemistry formulations.

Key Features

  • Spherical Brooks-Taylor Morphology: The natural spherical geometry delivers superior isotropic packing and uniform stress dissipation during electrode calendering, preventing particle cleavage and maintaining structural integrity under high compaction pressures.
  • High Initial Coulombic Efficiency: Delivering a first-cycle efficiency of ≥93% alongside a reversible capacity of ≥330 mAh/g, this material minimizes irreversible lithium consumption and active material loss during initial solid electrolyte interphase (SEI) formation.
  • Low Specific Surface Area: A tightly controlled surface area range of 1.0–2.5 m²/g significantly curtails continuous electrolyte breakdown and gas generation, yielding enhanced cycling stability and superior thermal safety margins.
  • Optimized Intercalation Kinetics: Exposed edge-plane graphite surfaces distributed around the outer perimeter of each microbead facilitate rapid lithium-ion desolvation and insertion, delivering improved high-rate charge and discharge capability.
  • High Tap Density and Compaction: With a tap density between 1.10 and 1.30 g/ml, this material packs densely on copper foil substrates, enabling electrode engineers to achieve higher volumetric energy density without sacrificing ionic conductivity.
  • Ultra-High Carbon Purity: Guaranteed carbon content of ≥99.9% combined with trace metallic iron limits below 50 ppm eliminates micro-short circuit risks, reduces self-discharge rates, and ensures consistent electrochemical impedance baseline measurements.
  • Narrow Particle Size Distribution: Controlled classification maintains a tight distribution profile (D10: 6.0–9.0 μm, D50: 10.0–14.0 μm, D90: 17.0–24.0 μm), preventing particle agglomeration and promoting exceptional slurry homogeneity during high-shear mixing.
  • Broad Binder Compatibility: Functions reliably with conventional polyacrylonitrile (PVDF), sodium carboxymethyl cellulose (CMC), and styrene-butadiene rubber (SBR) binder formulations, ensuring high adhesion strength and flexible electrode fabrication.

Applications

Application Description Key Benefit
High-Energy-Density Coin Cell Prototyping Standard half-cell and full-cell testing in CR2016, CR2025, and CR2032 formats for baseline active material benchmarking. Delivers repeatable capacity ≥330 mAh/g and stable SEI formation for precise academic and R&D comparative analytics.
Fast-Charging Pouch Cell Development Multi-layer stacked pouch cell fabrication evaluating fast-rate capability and low-temperature kinetic performance. Edge-plane orientation allows accelerated radial lithium-ion transport, reducing polarization during rapid charging cycles.
Precision Electrode Calendering Studies High-pressure roll pressing and heated calendering research targeting ultra-dense electrode coatings. Spherical particles withstand multi-ton linear pressing loads without fracturing, achieving target volumetric density.
Electrolyte Additive & SEI Characterization Evaluation of novel film-forming additives, ionic liquids, and solid-state electrolyte interfaces. Low baseline surface area provides an exceptionally clean interface for tracking specific additive passivation mechanisms.
Solid-State and Hybrid Cell Research Integration into composite solid electrolyte (CSE) matrices and dry electrode processing workflows. Isotropic particle shape enables uniform point-to-point contact with solid electrolytes, lowering interfacial charge-transfer resistance.
Pilot-Scale Roll-to-Roll Slurry Coating Continuous continuous-feed coating onto copper foil substrates using pilot doctor-blade and slot-die systems. Consistent particle size distribution prevents nozzle clogging and agglomerate striping, delivering high mass-loading uniformity.

Technical Specifications

Parameter / Test Item Sub-Parameter Unit Specification Standard Test Instrument & Method
Product Identifier Model Code CL26 Manufacturer Standard
Particle Size Distribution (PSD) D10 μm 6.0 – 9.0 Malvern Mastersizer 2000 Laser Particle Size Analyzer
D50 μm 10.0 – 14.0 Malvern Mastersizer 2000 Laser Particle Size Analyzer
D90 μm 17.0 – 24.0 Malvern Mastersizer 2000 Laser Particle Size Analyzer
Moisture Content Water Content % ≤ 0.2 Precision Moisture Meter Analyzer
Carbon Purity (C) Total Carbon % ≥ 99.9 Sartorius KSW-Heat Oven / Gravimetric Analysis
Specific Surface Area (SSA) BET Surface Area m²/g 1.0 – 2.5 BET Nitrogen Adsorption Testing Instrument
Tap Density (TAP) Volumetric Density g/ml 1.10 – 1.30 Automated Mechanical Tap Density Instrument
Electrochemical Capacity 1st Discharge Capacity mAh/g ≥ 330 CR2032 Half-Cell Coin Test (0.1C vs. Li/Li+)
Electrochemical Efficiency 1st Coulombic Efficiency % ≥ 93 CR2032 Half-Cell Coin Test (0.1C vs. Li/Li+)
Trace Metal Contaminants Iron (Fe) ppm ≤ 50 Inductively Coupled Plasma (ICP) Optical Emission Spectrometry

Why Choose This Product

  • Engineered Morphological Consistency: The uniform, spherical microbead structure eliminates the irregular flake geometry found in standard natural graphite, providing predictable flow characteristics, uniform coating thickness, and isotropic electrical conductivity.
  • Superior Pressure Tolerance: Built to withstand high compaction forces during heated and automatic roll pressing, this material achieves optimal volumetric energy densities without particle disintegration or delamination from the copper substrate.
  • Rigorous Lot-to-Lot Quality Control: Every batch is subjected to stringent ICP spectrometry, laser diffraction granulometry, and BET surface area testing, guaranteeing ultra-low impurity levels and dependable baseline reproducibility across research studies.
  • Complete Workflow Compatibility: Perfectly matches laboratory slurry mixers, electrode coating machines, precision calendering systems, and coin-cell crimping equipment for seamless integration into existing battery fabrication lines.

Contact our technical sales team today to request a quote, order sample batches, or discuss customized processing parameters for your advanced battery materials research.

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MCMB Mesocarbon Microbeads Anode Material for High Energy Density Lithium Ion Batteries

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