Offline X-Ray Battery Inspection Machine High Resolution Cell Testing System

Product Overview

This offline X-ray battery inspection machine provides non-destructive internal structure visualization and high-precision dimensional metrology for advanced battery manufacturing and electrochemical research. Engineered to inspect wound and stacked lithium-ion cells, solid-state configurations, and micro-electronic components, the system utilizes a high-output micro-focus X-ray source paired with a high-resolution flat panel detector. This configuration reveals critical internal features—including electrode overhang alignment, tab weld integrity, separator placement, and internal particulate contaminants—without altering the physical state of the cell.

Designed specifically for pilot production facilities, research laboratories, quality control stations, and failure analysis departments, this equipment bridges the gap between laboratory benchtop characterization and high-throughput production screening. It accommodates diverse form factors such as pouch, cylindrical, and prismatic cells on a multi-axis motorized sample table. The comprehensive imaging workstation enables operators to navigate complex assemblies rapidly, isolate sub-surface defects, and verify geometric tolerances with repeatable measurement accuracy.

Built on a rigid structural chassis with lead-lined protective shielding, the unit ensures superior measurement stability and operator safety under continuous daily operation. High-performance drive mechanisms and intuitive control interfaces allow procurement and engineering teams to establish standardized inspection protocols. Whether deployed for new chemistry qualification, pilot-run process optimization, or incoming material validation, this system provides consistent, non-destructive analytical performance.

Key Features

• Micro-Focus Closed X-Ray Source: Operating up to a maximum tube voltage of 130 kV with a micro-focal spot size smaller than 7 µm, this closed-type ray source penetrates dense electrode stacks to deliver clear, high-contrast imagery of delicate internal foil edges and microscopic material interfaces.
• High-Resolution Digital Flat Panel Detector: Equipped with a 130 mm × 130 mm active imaging field flat panel detector, the system captures subtle greyscale gradations across electrode layers, ensuring rapid digital acquisition with minimal geometric distortion.
• Four-Axis Precision Motion Control: The integrated motorized stage provides synchronized 4-axis motion along the X, Y, Z1, and Z2 coordinates, allowing operators to tilt, rotate, magnify, and focus on specific regions of interest across broad sample footprints.
• Sub-Millimeter Inspection Accuracy: The metrology engine achieves an inspection accuracy of ±0.06 mm verified against certified calibration blocks, providing repeatable quantitative data for critical cathode-anode overhang ratio measurements.
• Advanced Real-Time Imaging Software: Running on an English-language user interface, the specialized image processing suite supports live dynamic radiographic inspection, manual measurement overlays, edge enhancement filters, contrast equalization, and direct data archiving.
• Ergonomic Operator Console: An integrated 22-inch industrial LCD monitor, multi-axis hardware joystick, keyboard, mouse, and external multi-color status indicator light tower streamline sample manipulation and minimize technician fatigue during extensive inspection runs.
• Multi-Layer Lead-Steel Radiation Shielding: The heavy-duty structural enclosure utilizes lead sheets fully encased within steel panels, complemented by an optical-grade lead glass viewing window, maintaining radiation leakage well below the strict < 1 µSv/h international safety benchmark.
• Hardware Safety Interlock Mechanism: High-sensitivity limit switches on all service access doors and maintenance panels immediately interrupt power to the X-ray tube if an enclosure boundary is breached, ensuring full fail-safe protection for facility personnel.

Applications

Technical Specifications

Why Choose This Product

• Industrial Metrology Reliability: Built with high-precision motion stages and proven closed-tube micro-focus technology, the equipment delivers dependable ±0.06 mm inspection repeatability across extensive test runs, minimizing measurement uncertainty in critical QC data.
• Turnkey Non-Destructive Testing: By combining a high-sensitivity flat panel detector with a versatile 4-axis positioning system, the platform allows operators to inspect diverse battery chemistries and pouch, cylindrical, or prismatic geometries without altering sample integrity.
• Uncompromising Operator Safety: Featuring a fully enclosed lead-lined chassis, lead glass inspection viewport, and instantaneous interlock trip mechanisms, the workstation maintains external radiation levels below 1 µSv/h, exceeding international workplace safety standards.
• Intuitive Workflow Integration: Outfitted with an English-language imaging suite, hardware joystick navigation, and a large-format display, the machine accelerates operator onboarding and seamlessly integrates into both research cleanrooms and factory floor quality stations.

Contact our technical engineering team today to request a detailed quotation, discuss custom sample handling fixtures, or schedule an application feasibility review for your specific battery testing requirements.

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