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Universal Rechargeable Battery Internal Resistance Tester for Battery Internal Resistance Testing

Battery Testing Equipment

Universal Rechargeable Battery Internal Resistance Tester for Battery Internal Resistance Testing

Item Number : DC18

Price varies based on specs and customizations


Internal Resistance Measurement Range
0.000mΩ~3.100Ω (4 ranges)
Resistance Resolution
1 uΩ
Voltage Measurement Range
0.000V~±71.00V (2 ranges)
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Product Overview

Universal Rechargeable Battery Internal Resistance Tester for Battery Internal Resistance Testing 1

Universal Rechargeable Battery Internal Resistance Tester for Battery Internal Resistance Testing 2

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This portable battery internal resistance tester combines resistance, voltage, and temperature measurement in one field-ready instrument. It applies a 1 kHz AC four-terminal method for low-resistance measurement, delivering 1 uΩ resistance resolution for detailed evaluation of rechargeable cells, battery packs, tabs, interconnects, and related electrical connections. Four resistance ranges cover values from 0.000 mΩ to 3.100 Ω, while voltage measurement extends to ±71.00 V.

The equipment supports incoming inspection, production checks, maintenance programs, laboratory characterization, and quality screening for rechargeable battery applications. It is suitable for battery research laboratories, cell and pack manufacturers, service operations, materials research groups, and technical teams that need to compare electrical condition with measured voltage and temperature.

Designed for repeatable work under defined operating conditions, this unit includes automatic noise-frequency avoidance, configurable PASS, WARNING, and FAIL thresholds, and manual or automatic hold and storage functions. USB data transfer, Bluetooth connectivity, a clear color LCD, and battery-powered operation help teams collect, review, retain, and communicate measurement results efficiently.

Key Features

  • Three-Function Measurement Capability: The system measures battery internal resistance, battery voltage, and temperature from one instrument. This gives operators correlated electrical and thermal information without changing to separate devices for routine assessment.

  • High-Resolution Resistance Testing: Resistance resolution is 1 uΩ across a four-range measurement structure spanning 0.000 mΩ to 3.100 Ω. The available resolution supports close comparison of low-resistance cells, connections, and conductive paths.

  • 1 kHz Four-Terminal AC Method: Internal resistance measurement uses a 1 kHz AC four-terminal test method with a maximum open-terminal voltage of 3 V. Four-terminal measurement is suited to reducing the influence of lead resistance when evaluating low-resistance battery components.

  • Adaptive Noise Avoidance: Automatic frequency variation from 920 Hz to 1080 Hz is provided to avoid noise frequencies. This capability supports more stable measurement work where external electrical interference could affect repeatability.

  • Broad Voltage and Temperature Coverage: The voltage range is 0.000 V to ±71.00 V in two ranges, with 1 mV resolution. Temperature measurement covers -10.0℃ to 60.0℃ with 0.1℃ resolution using an NTC sensor specified as 10 kΩ at 26℃.

  • Fast Readout for Productive Testing: The display updates five times per second, with a 200 ms response time and an approximately two-second measurement time. These timings support practical screening and repeated measurement workflows.

  • Configurable Decision Thresholds: PASS, WARNING, and FAIL limits can be preset for measurement evaluation. The equipment helps operators apply a defined acceptance logic during inspection, sorting, maintenance, or controlled test procedures.

  • Flexible Result Retention: Manual hold and storage plus automatic hold and storage are available. These functions help preserve readings for review when operators are testing multiple cells or working at locations where immediate recording is not practical.

  • Connected Data Handling: A USB interface enables stored data to be uploaded to a computer for saving and printing, while Bluetooth connection is also available. The connectivity options support documented measurement records and downstream result handling.

  • Portable Instrument Design: The unit operates from a DC 3.7 V lithium battery and weighs 480 g including the battery. A five-level battery indicator, low-battery reminder, and approximately 15-minute automatic shutdown after inactivity support mobile test work.

Applications

Application Description Key Benefit
Rechargeable cell incoming inspection Measure internal resistance and voltage of received cells before they enter laboratory, production, or assembly processes. Supports consistent acceptance checks using defined resistance and voltage criteria.
Battery cell matching Compare resistance, voltage, and measured temperature among cells selected for a common pack or test group. Helps technical teams identify electrical variation within a candidate cell population.
Battery pack maintenance Assess accessible battery terminals and connections during service inspections, alongside voltage and temperature checks. Brings multiple condition indicators together in a portable measurement workflow.
Cell manufacturing quality control Apply preset PASS, WARNING, and FAIL thresholds during process inspection or final quality assessment. Provides a repeatable decision framework for screening and segregation.
Battery R&D characterization Record resistance, voltage, and temperature data while evaluating rechargeable cell designs or test conditions. Enables detailed comparison with 1 uΩ resistance and 1 mV voltage resolution.
Module and interconnect evaluation Check low-resistance conductive paths, tabs, busbars, and accessible pack-level connections using the four-terminal method. Reduces lead-resistance influence in low-resistance measurements.
Field service and audit work Perform portable checks at service locations, pilot lines, laboratories, or customer sites, then upload stored results. Battery operation, automatic storage, USB export, and Bluetooth support practical data capture.
Research laboratory measurement Use one instrument for resistance, voltage, and NTC temperature measurement during battery-related experimental work. Consolidates essential electrical and thermal measurements in a compact unit.

Technical Specifications

Parameter Specification
Product Item Number DC18
Functions Battery internal resistance measurement, battery voltage measurement, temperature measurement
Noise avoidance frequency Yes; automatic variable-frequency range 920Hz~1080Hz
Accuracy-guaranteed temperature and humidity 23℃±5℃, 75%rh or less
Power supply DC 3.7V lithium battery
Resistance resolution 1 uΩ
Voltage resolution 1 mV
Temperature resolution 0.1℃
Internal resistance measurement range 0.000mΩ~3.100Ω (composed of 4 ranges)
Voltage measurement range 0.000V~±71.00V (composed of 2 ranges)
Temperature measurement range -10.0℃~60.0℃ (single range)
Maximum input voltage DC 70V (between + measurement terminal and - measurement terminal); AC input is not permitted
Internal resistance measurement method 1KHz AC 4-terminal test method; open-terminal voltage 3V max; measurement current 2.0mA~200mA (measurement current differs by range)
Temperature measurement method NTC temperature sensor (10KΩ at 26℃)
A/D conversion method Successive approximation type
Display update frequency 5 times/second
Response time 200ms
Measurement time Approximately 2 seconds
LCD size 70.1mm×52.6mm / 3.5 inches (320*240 resolution, 16-bit true color screen)
Instrument dimensions Length × width × height: 190mm×121mm×51mm
USB interface Available; stored data can be uploaded to a computer for saving and printing
Bluetooth connection Available
Hold and storage functions Manual hold and storage; automatic hold and storage
Measurement judgment function PASS, WARNING, and FAIL judgment thresholds can be preset
Battery status display Five-level battery display; reminder to recharge when battery voltage is low
Automatic shutdown Approximately 15 minutes after power-on with no operation; can be disabled in settings
Power consumption 300mA MIN / 500mA MAX
Mass Instrument: 480g (including battery)
Operating temperature and humidity -10℃~40℃; 80%RH or less
Storage temperature and humidity -20℃~60℃; 70%RH or less
Insulation resistance 20MΩ or more (between circuit and enclosure at 500V)
Withstand voltage AC 3700V/RMS (between circuit and enclosure)
External magnetic field <40A/m
External electric field <1V/m
Applicable safety standard IEC 61010

Why Choose This Product

  • Measurement depth for battery decisions: The combination of 1 uΩ resistance resolution, 1 mV voltage resolution, and 0.1℃ temperature resolution gives technical teams detailed data for comparing battery condition and electrical performance.

  • Built for controlled, repeatable use: Automatic 920Hz~1080Hz noise avoidance, four-terminal AC measurement, fast display updates, and an approximately two-second measurement cycle support disciplined routine testing under the stated accuracy-guarantee conditions.

  • Practical quality control capability: Preset PASS, WARNING, and FAIL thresholds, together with manual and automatic hold and storage, help convert individual readings into a consistent inspection process.

  • Durable operating and safety credentials: The unit is specified for IEC 61010, provides 20MΩ or greater insulation resistance, withstands AC 3700V/RMS between circuit and enclosure, and is specified for operation from -10℃ to 40℃ at 80%RH or less.

  • Designed for accountable data workflows: USB upload for saving and printing, Bluetooth connection, and portable battery operation make the equipment a capable investment for teams that need to capture and retain measurement information beyond the test bench.

Contact us for a quote or to discuss a battery measurement solution aligned with your inspection, research, or service workflow.

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Product Datasheet

Universal Rechargeable Battery Internal Resistance Tester for Battery Internal Resistance Testing

Category Catalog

Battery Testing Equipment


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