Battery Material Tester
Computerized Dual Column Tensile Strength Testing Machine Universal Materials Mechanical Test System
Item Number : DS04
Price varies based on specs and customizations
- Maximum Force Capacity
- 10 kN (Customizable)
- Force Measurement Accuracy
- Superior to ±0.5%
- Crosshead Speed Range
- 1 – 500 mm/min (Adjustable)
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Why Choose Us
Easy ordering process, quality products, and dedicated support for your business success.
Product Overview



This computerized dual-column tensile strength testing machine provides comprehensive mechanical characterization for both metallic and non-metallic materials. Engineered with high-rigidity structural columns and zero-backlash dual ball screws, the system executes precision tension, compression, bending, shearing, tearing, and peeling evaluations. By combining high-fidelity force acquisition with closed-loop digital displacement tracking, this equipment delivers complete analytical visibility into yield points, peak loads, elastic modulus, and elongation properties across a diverse spectrum of sample geometries.
Designed to support demanding academic research, institutional metrology, and industrial production monitoring, the unit excels in evaluating high-elongation elastomers, high-tensile wire, structural polymers, and engineered metallic components. Its versatile architecture seamlessly accommodates dynamic deformation testing, high-speed pull cycles, and extended load-holding protocols. From factory-floor quality verification to specialized laboratory analysis, the system delivers repeatable, standardized performance across the automotive, aerospace, rubber and plastics, wire manufacturing, and construction sectors.
Built for long-term operational stability, the mechanical chassis integrates precision-guided dual columns with high-efficiency servo actuation to eliminate mechanical deflection under peak loads. Low-noise power transmission and high-resolution load sensing ensure consistent measurement integrity during continuous operation. Procurement teams and laboratory managers benefit from an industrial-grade testing platform that maximizes throughput while adhering to strict international testing standards.
Key Features
- Precision Servo Drive Mechanism: Powered by an advanced AC servo motor and matched digital servo drive, the system delivers smooth, low-noise crosshead positioning with fully adjustable test speeds from 1 to 500 mm/min and high position repeatability (≤0.01 mm).
- High-Rigidity Dual Ball Screw Frame: Built with premium baked-enamel structural plating, precision-ground dual guide columns, and zero-backlash ball screws, the load frame ensures high mechanical stiffness, low frictional resistance, and exceptional load transmission efficiency.
- High-Resolution Force Metrology: Equipped with a premium Sun Cells load sensor, the system achieves force reading accuracy superior to ±0.5% across a wide 0.5% to 100% full-scale operating range, supported by a 1/250,000 internal force resolution.
- Comprehensive Material Parameter Analysis: Advanced software algorithms calculate vital physical properties in real time, including maximum force, tensile strength, flexural modulus, compressive strength, breaking elongation, yield strength, strain, and statistical averages.
- Dynamic Real-Time Curve Display: The PC-based acquisition interface renders real-time graphical representations of force-displacement, stress-strain, force-time, and displacement-time curves, enabling immediate visual detection of micro-yielding and structural deformation.
- Multi-Tier Safety Protection: Integrated protection mechanisms automatically halt testing during specimen rupture, load cell over-capacity, programmable upper and lower stroke limits, or user-defined target thresholds to safeguard both operator and instrumentation.
- Multi-Unit Conversion System: Software provides instant switching between international standard engineering units, including Newtons (N), kilonewtons (kN), kilogram-force (kgf), gram-force (gf), and pound-force (lbf).
- Automated Data Management and Reporting: Generates comprehensive test documentation with direct Microsoft Word export capabilities, logging sample serial numbers, peak load values, analytical curves, and comparative batch averages for straightforward archiving and compliance audits.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Polymer & Rubber Testing | High-elongation tensile, tear, and tensile-holding evaluation of raw elastomers, molded plastics, and dumbbell specimens. | Captures accurate elongation-at-break and yield behavior without frame distortion or crosshead slipping. |
| Metallic Wire & Springs | Tensile strength, yield proof, compression, and cyclic bend characterization of steel wires, cables, and industrial coil springs. | High stiffness frame provides clean stress-strain curve resolution at high peak loads. |
| Films, Foils & Tapes | 90-degree and 180-degree peel testing, high-sensitivity shear, and puncture resistance of thin films, laminates, and adhesive layers. | 1/250,000 sensor resolution accurately registers micro-load shifts and separation forces. |
| Structural Composites & Profiles | 3-point flexural, shear, and compressive crushing tests on reinforced resin matrices, structural sections, and profile extrusions. | 400 mm testing width and 1000 mm stroke accommodate complex geometries and bulky fixtures. |
| Automotive Components | Static compression, component pull-off, and seam-weld tear tests on molded interior components, fasteners, and rubber bushings. | Multi-condition auto-stop and programmable hold-load testing ensure adherence to manufacturing QA tolerances. |
| Construction & Geotextiles | Tensile pull, puncture, and prolonged stretch testing on industrial webbing, geotextile fabrics, strapping belts, and synthetic cords. | Generates complete statistical batch reports with exported curves for direct quality certification audits. |
Technical Specifications
| Specification Parameter | Model DS04 Technical Value |
|---|---|
| Model Designation | DS04 |
| Nominal Force Capacity | 10 kN (Custom load cell capacities available upon request) |
| Force Measurement Accuracy | Superior to ±0.5% of reading |
| Force Resolution | 1/250,000 |
| Effective Force Range | 0.5% – 100% Full Scale (F.S.) |
| Indication Verification | Indication error: ±0.5%; Indication variability: ≤0.5% |
| Positioning Accuracy | ≤0.01 mm |
| Engineering Units | N, kN, kgf, gf, lbf |
| Drive Mechanism | High-precision zero-backlash dual ball screws with guided columns |
| Drive Power System | Digital AC servo motor with dedicated matched servo drive controller |
| Test Speed Range | 1 – 500 mm/min (Stepless, fully adjustable) |
| Crosshead Return Speed | 1 – 500 mm/min (User programmable) |
| Effective Crosshead Stroke | 1000 mm |
| Effective Gripping Daylight | 700 mm (Between standard grips) |
| Effective Test Width | 400 mm |
| Load Cell Type | Sun Cells high-precision strain gauge transducer |
| Safety Shutdown Modes | Overload cutoff, specimen rupture stop, upper/lower travel limit switches, setpoint threshold stop |
| Control & Display System | External PC computer integration with real-time dynamic curve rendering |
| Software OS Compatibility | Windows 7 / Windows 10 (32-bit & 64-bit) |
| Report Generation | Automated Word format test reports (Serial numbers, peak forces, curves, averages, historical memory) |
| Standard Included Fixture | Customized precision compression platen set (Custom tensile/peel fixtures tailored to sample specs) |
| Included Accessories | Dedicated testing software suite, system interface data cables, manual pendant control box |
| Optional Accessories | Dedicated PC workstation, industrial report printer, specialized tensile/peel/shear grips |
| Power Supply | Single-Phase AC 220V ±10%, 50 Hz |
| Power Consumption | 400 W |
| Equipment Dimensions (L × W × H) | 750 mm × 430 mm × 1570 mm |
| Net Equipment Weight | Approximately 185 kg |
Why Choose This Product
- Superior Structural Rigidity: Built with industrial-grade guide columns and zero-backlash dual ball screws, this load frame minimizes frame deflection to guarantee purely axial force application without angular errors during high-tonnage testing.
- Precision Metrological Engineering: The combination of an ultra-responsive servo control loop, 1/250,000 resolution data processing, and Sun Cells load transducers ensures measurement accuracy superior to ±0.5%, giving research and QC teams absolute confidence in their test data.
- Adaptable Tooling Platform: With an expansive 1000 mm stroke, 400 mm testing width, and an extensive library of specialized interchangeable grips (pneumatic, wedge, peel, flexural, compression), the system scales to meet evolving multi-industry materials testing demands.
- Streamlined Workflow & Traceability: Intuitive software automates calculations, plots real-time stress-strain curves, and outputs audit-ready Word reports, reducing operator workload while standardizing data integrity across laboratory teams.
Contact our technical engineering team today to configure the optimal load capacity, custom fixturing, and software toolsets for your material testing requirements.
Trusted by Industry Leaders
Product Datasheet
Computerized Dual Column Tensile Strength Testing Machine Universal Materials Mechanical Test System
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Pouch Prismatic Battery OCV DCIR Testing Machine with Barcode Scanning and Inkjet Coding
Automated pouch prismatic battery OCV and DCIR testing machine with barcode scanning, voltage resistance measurement, data traceability, and OK NG sorting for high throughput cell production across pouch cell manufacturing lines with reliable server integration
Two Chamber High Temperature Test Chamber
Two chamber high temperature test chamber for battery constant temperature and high temperature performance testing, with independent control, 216 L capacity, pressure relief protection, and compliance support for lithium battery safety evaluation in demanding laboratory environments reliably.
Impact Testing Machine for Electronic Aerospace Battery and Automotive Components
Impact testing machine for electronic aerospace battery and automotive components delivers selectable half sine post peak sawtooth and square pulse testing with 20 to 2000 G acceleration and 10 kg capacity.
Electrodynamic Vibration Test System Vibration Table
Electrodynamic vibration test system vibration table delivers 300 Kg.f excitation, 1 to 4000 Hz control, 100G acceleration, and reliable sine random shock testing for industrial component qualification.
Computer Servo Compression Nail Penetration Test Machine
Computer controlled servo compression and nail penetration tester simulates lithium battery abuse conditions with adjustable 1 to 20 kN force programmable displacement voltage monitoring safety containment remote data acquisition and automated protective response for demanding cell safety laboratory research programs.
Lab Double Plate Heating Mold for Laboratory Use
Precision Double Plate Heating Mold for labs, featuring dual-zone temperature control, rapid cooling, and uniform heating. Ideal for material testing and sample preparation.
Heavy Weight Impact Test Machine for Battery Safety Testing
Heavy weight impact test machine evaluates battery resistance to controlled drop impact, helping laboratories verify no-fire and no-explosion safety performance with PLC control, reinforced protection, adjustable height, and precision positioning.
Optical Testing Cross Section Aqueous Battery Device for Microscopy Raman and Infrared Analysis
Optical testing cross section aqueous battery device for microscopy Raman infrared analysis dendrite observation and conductivity measurement in advanced battery research applications
20V 10A Battery Testing Equipment
20V 10A battery testing equipment delivers independent eight-channel charge discharge cycling, 200W per channel output, 100Hz recording, SMBUS compatibility, and protected precision measurements for battery research validation and production testing.
25 Ton Automatic Laboratory Hot Press Machine 300x300mm Dual Heated Platens Rapid Cooling CE Certified
The 25-ton automatic laboratory hot press offers 300x300mm dual heated platens, rapid cooling, and CE certification. Achieve uniform heating up to 300°C with closed-loop pressure control. Ideal for advanced materials research. Contact us for a competitive quote and custom solutions.
Manual Hot Press with 7 Inch Touchscreen and Narrow Footprint
This compact manual hot press delivers 10-ton force on 150 mm platens with a space-saving 290 mm width and intuitive 7-inch touchscreen programming. Ideal for battery research, polymer films, and solid-state electrolyte pressing with precise temperature and pressure control.
5 Ton Benchtop Thermal Compression Press with Dual Zone Heating and Programmable Touchscreen Control
Explore our benchtop thermal compression press with 5-ton force, dual-zone heating up to 300°C, active water cooling, and a 7-inch programmable touchscreen. Ideal for battery research, materials science, and pharmaceutical sample preparation in a compact glovebox-compatible design.
20V 10A Battery Tester Battery Testing Equipment
20V 10A battery tester and battery testing equipment with 8 independent channels, precise charge discharge control, cycling, SMBUS compatibility, safety protection, and exportable data for demanding battery development and validation programs worldwide in laboratories.
Intelligent Desktop Manual Thermal Press with Dual Heating Real Time MPa and Water Cooling for Glovebox
This compact benchtop thermal press delivers precise temperature and pressure control for materials research, with real-time MPa stress calculation, dual independent heating up to 300°C, and water-cooled thermal isolation. Ideal for glovebox-based solid-state battery development and FTIR sample preparation.
25-Ton Automatic Laboratory Hot Press with Dual Programmable Heating Platens 250x250 mm CE Certified
Precision benchtop automatic hydraulic hot press with 25-ton force, independently heated dual platens up to 300°C, 250x250 mm pressing area, programmable touchscreen control, and CE certified safety for material research and sample preparation. Designed for polymers, composites, and battery research.
100V 1000A Battery Test System
High power 100V 1000A battery test system with two independent channels energy regeneration precision measurement fast dynamic response and flexible cycling for demanding battery development validation and manufacturing research programs.
5V 30A Battery Tester with Host Computer Connection
5V 30A battery tester with host computer connection delivers independent eight-channel charge discharge cycling pulse and DCIR testing, precise 16-bit measurement, centralized MySQL data management, and configurable safety protection for laboratory cell evaluation applications and research workflows demanding.
5V 30A Lithium Ion Battery Supercapacitor Testing Equipment Battery Tester
High precision 5V 30A battery tester for lithium ion batteries and supercapacitors delivers independent 16 channel charge discharge cycling pulse and DCIR testing with 10Hz recording robust protection and centralized data management.
5V 20mA Coin Cell Battery Tester Battery Testing Equipment
Eight channel 5V 20mA coin cell battery testing equipment delivers programmable charge discharge cycling pulse and DCIR analysis for electrode research formation grading and reliable small battery performance evaluation.
Automatic Laboratory Unwind Rewind Machine and Unwind Rewind Device for Battery Electrodes Optical Films and Functional Materials
Automatic laboratory unwind rewind machine with servo tension control optical web guiding and split structure for lithium battery electrodes optical films and functional roll materials delivering accurate continuous rewinding and slitting performance for demanding research and production workflows.