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Computerized Dual Column Tensile Strength Testing Machine Universal Materials Mechanical Test System

Battery Material Tester

Computerized Dual Column Tensile Strength Testing Machine Universal Materials Mechanical Test System

Item Number : DS04

Price varies based on specs and customizations


Maximum Force Capacity
10 kN (Customizable)
Force Measurement Accuracy
Superior to ±0.5%
Crosshead Speed Range
1 – 500 mm/min (Adjustable)
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Product Overview

Computerized Dual Column Tensile Strength Testing Machine Universal Materials Mechanical Test System 1

Computerized Dual Column Tensile Strength Testing Machine Universal Materials Mechanical Test System 2

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This computerized dual-column tensile strength testing machine provides comprehensive mechanical characterization for both metallic and non-metallic materials. Engineered with high-rigidity structural columns and zero-backlash dual ball screws, the system executes precision tension, compression, bending, shearing, tearing, and peeling evaluations. By combining high-fidelity force acquisition with closed-loop digital displacement tracking, this equipment delivers complete analytical visibility into yield points, peak loads, elastic modulus, and elongation properties across a diverse spectrum of sample geometries.

Designed to support demanding academic research, institutional metrology, and industrial production monitoring, the unit excels in evaluating high-elongation elastomers, high-tensile wire, structural polymers, and engineered metallic components. Its versatile architecture seamlessly accommodates dynamic deformation testing, high-speed pull cycles, and extended load-holding protocols. From factory-floor quality verification to specialized laboratory analysis, the system delivers repeatable, standardized performance across the automotive, aerospace, rubber and plastics, wire manufacturing, and construction sectors.

Built for long-term operational stability, the mechanical chassis integrates precision-guided dual columns with high-efficiency servo actuation to eliminate mechanical deflection under peak loads. Low-noise power transmission and high-resolution load sensing ensure consistent measurement integrity during continuous operation. Procurement teams and laboratory managers benefit from an industrial-grade testing platform that maximizes throughput while adhering to strict international testing standards.

Key Features

  • Precision Servo Drive Mechanism: Powered by an advanced AC servo motor and matched digital servo drive, the system delivers smooth, low-noise crosshead positioning with fully adjustable test speeds from 1 to 500 mm/min and high position repeatability (≤0.01 mm).
  • High-Rigidity Dual Ball Screw Frame: Built with premium baked-enamel structural plating, precision-ground dual guide columns, and zero-backlash ball screws, the load frame ensures high mechanical stiffness, low frictional resistance, and exceptional load transmission efficiency.
  • High-Resolution Force Metrology: Equipped with a premium Sun Cells load sensor, the system achieves force reading accuracy superior to ±0.5% across a wide 0.5% to 100% full-scale operating range, supported by a 1/250,000 internal force resolution.
  • Comprehensive Material Parameter Analysis: Advanced software algorithms calculate vital physical properties in real time, including maximum force, tensile strength, flexural modulus, compressive strength, breaking elongation, yield strength, strain, and statistical averages.
  • Dynamic Real-Time Curve Display: The PC-based acquisition interface renders real-time graphical representations of force-displacement, stress-strain, force-time, and displacement-time curves, enabling immediate visual detection of micro-yielding and structural deformation.
  • Multi-Tier Safety Protection: Integrated protection mechanisms automatically halt testing during specimen rupture, load cell over-capacity, programmable upper and lower stroke limits, or user-defined target thresholds to safeguard both operator and instrumentation.
  • Multi-Unit Conversion System: Software provides instant switching between international standard engineering units, including Newtons (N), kilonewtons (kN), kilogram-force (kgf), gram-force (gf), and pound-force (lbf).
  • Automated Data Management and Reporting: Generates comprehensive test documentation with direct Microsoft Word export capabilities, logging sample serial numbers, peak load values, analytical curves, and comparative batch averages for straightforward archiving and compliance audits.

Applications

Application Description Key Benefit
Polymer & Rubber Testing High-elongation tensile, tear, and tensile-holding evaluation of raw elastomers, molded plastics, and dumbbell specimens. Captures accurate elongation-at-break and yield behavior without frame distortion or crosshead slipping.
Metallic Wire & Springs Tensile strength, yield proof, compression, and cyclic bend characterization of steel wires, cables, and industrial coil springs. High stiffness frame provides clean stress-strain curve resolution at high peak loads.
Films, Foils & Tapes 90-degree and 180-degree peel testing, high-sensitivity shear, and puncture resistance of thin films, laminates, and adhesive layers. 1/250,000 sensor resolution accurately registers micro-load shifts and separation forces.
Structural Composites & Profiles 3-point flexural, shear, and compressive crushing tests on reinforced resin matrices, structural sections, and profile extrusions. 400 mm testing width and 1000 mm stroke accommodate complex geometries and bulky fixtures.
Automotive Components Static compression, component pull-off, and seam-weld tear tests on molded interior components, fasteners, and rubber bushings. Multi-condition auto-stop and programmable hold-load testing ensure adherence to manufacturing QA tolerances.
Construction & Geotextiles Tensile pull, puncture, and prolonged stretch testing on industrial webbing, geotextile fabrics, strapping belts, and synthetic cords. Generates complete statistical batch reports with exported curves for direct quality certification audits.

Technical Specifications

Specification Parameter Model DS04 Technical Value
Model Designation DS04
Nominal Force Capacity 10 kN (Custom load cell capacities available upon request)
Force Measurement Accuracy Superior to ±0.5% of reading
Force Resolution 1/250,000
Effective Force Range 0.5% – 100% Full Scale (F.S.)
Indication Verification Indication error: ±0.5%; Indication variability: ≤0.5%
Positioning Accuracy ≤0.01 mm
Engineering Units N, kN, kgf, gf, lbf
Drive Mechanism High-precision zero-backlash dual ball screws with guided columns
Drive Power System Digital AC servo motor with dedicated matched servo drive controller
Test Speed Range 1 – 500 mm/min (Stepless, fully adjustable)
Crosshead Return Speed 1 – 500 mm/min (User programmable)
Effective Crosshead Stroke 1000 mm
Effective Gripping Daylight 700 mm (Between standard grips)
Effective Test Width 400 mm
Load Cell Type Sun Cells high-precision strain gauge transducer
Safety Shutdown Modes Overload cutoff, specimen rupture stop, upper/lower travel limit switches, setpoint threshold stop
Control & Display System External PC computer integration with real-time dynamic curve rendering
Software OS Compatibility Windows 7 / Windows 10 (32-bit & 64-bit)
Report Generation Automated Word format test reports (Serial numbers, peak forces, curves, averages, historical memory)
Standard Included Fixture Customized precision compression platen set (Custom tensile/peel fixtures tailored to sample specs)
Included Accessories Dedicated testing software suite, system interface data cables, manual pendant control box
Optional Accessories Dedicated PC workstation, industrial report printer, specialized tensile/peel/shear grips
Power Supply Single-Phase AC 220V ±10%, 50 Hz
Power Consumption 400 W
Equipment Dimensions (L × W × H) 750 mm × 430 mm × 1570 mm
Net Equipment Weight Approximately 185 kg

Why Choose This Product

  • Superior Structural Rigidity: Built with industrial-grade guide columns and zero-backlash dual ball screws, this load frame minimizes frame deflection to guarantee purely axial force application without angular errors during high-tonnage testing.
  • Precision Metrological Engineering: The combination of an ultra-responsive servo control loop, 1/250,000 resolution data processing, and Sun Cells load transducers ensures measurement accuracy superior to ±0.5%, giving research and QC teams absolute confidence in their test data.
  • Adaptable Tooling Platform: With an expansive 1000 mm stroke, 400 mm testing width, and an extensive library of specialized interchangeable grips (pneumatic, wedge, peel, flexural, compression), the system scales to meet evolving multi-industry materials testing demands.
  • Streamlined Workflow & Traceability: Intuitive software automates calculations, plots real-time stress-strain curves, and outputs audit-ready Word reports, reducing operator workload while standardizing data integrity across laboratory teams.

Contact our technical engineering team today to configure the optimal load capacity, custom fixturing, and software toolsets for your material testing requirements.

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Product Datasheet

Computerized Dual Column Tensile Strength Testing Machine Universal Materials Mechanical Test System

Category Catalog

Battery Material Tester


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