Battery Safety Testing Equipment
Electrodynamic Vibration Test System Vibration Table
Item Number : DA10
Price varies based on specs and customizations
- Maximum Excitation Force
- 300Kg.f peak sine; 300Kg.f r.ms random; 600Kg.f peak shock
- Frequency Range
- 1～4000 Hz
- Maximum Acceleration
- 100G(980 m/s2)
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Product Overview
This electrodynamic vibration test system provides controlled sine, random, and shock excitation for laboratory and industrial durability evaluation. Its electromagnetic shaker delivers up to 300 Kg.f peak sine force, 300 Kg.f r.ms random force, and 600 Kg.f peak shock force, supporting demanding mechanical test programs with a broad 1 to 4000 Hz frequency range. The equipment combines a digital switching power amplifier, digital vibration controller, acceleration sensor, cooling fan, and operating computer into a coordinated testing platform.
The system is suited to component qualification, structural resonance investigation, fatigue screening, and transportation-simulation testing. A vertical extension platform and horizontal oil-film slip table expand the available test orientations for fixtures, assemblies, and samples. It is relevant to battery research equipment, electronic products, materials research, automotive components, aerospace-related hardware, industrial instruments, and academic laboratories where controlled vibration exposure is required.
Built around defined force, displacement, velocity, acceleration, payload, and control limits, this unit gives engineering teams a clear operating basis for repeatable testing. Its 2.5 Hz vibration-isolation frequency, low stray magnetic field specification, protective monitoring functions, durable M8 mounting interfaces, and digital test-data workflow support reliable operation under appropriately configured test conditions.
Key Features
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High-Force Electrodynamic Excitation: The electromagnetic vibration generator supplies 300 Kg.f peak maximum sine excitation force, 300 Kg.f r.ms maximum random excitation force, and 600 Kg.f peak maximum shock excitation force. These defined limits support test planning across steady-state, broadband, and transient vibration profiles.
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Broad Frequency Coverage: The 1 to 4000 Hz operating frequency range supports low-frequency structural response work as well as higher-frequency vibration evaluation. The vertical extension platform and horizontal oil-film slip table each have an upper use frequency of 2000 Hz for orientation-specific tests.
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Controlled Motion Capability: Maximum displacement is 38 mm p-p, maximum velocity is 2 m/s, and maximum acceleration is 100G (980 m/s2). These limits enable users to match test severity to fixture design, specimen mass, and the required acceleration profile.
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Defined Payload-Acceleration Relationship: The system states the relationship as F=M.A and provides payload capacities at 5G, 10G, 20G, and 30G. This makes it easier to assess whether a proposed test article and fixture combination remains within the available excitation force.
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Digital Switching Amplification: The 4KVA digital switching power amplifier provides 100V output voltage and 30A output current. The amplifier is specified separately from the shaker body, allowing buyers to evaluate installation footprint and equipment mass in advance.
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Digital Multi-Mode Vibration Control: The VCSusb-2 digital controller provides two input channels and one output channel for sine and random control. Chinese and English operation is supported, together with time-domain and frequency-domain analysis, signal-source functions, and sine sweep analysis.
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Integrated Data and Report Workflow: The supplied computer, liquid-crystal display, keyboard, and optical mouse support test operation. The software displays, stores, and analyzes signals and data, sets test parameters, and can automatically generate Word test reports for documented evaluation.
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Comprehensive Servo Protection: Monitoring covers temperature, air pressure, over-displacement, over-voltage, over-current, input under-voltage, external faults, control power, logic faults, and input phase loss. These protections support orderly response to monitored operating and supply conditions.
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Durable Test Interfaces: The 150 mm diameter moving coil includes 13 x M8 table screws. Both optional-orientation work surfaces use 400 mm x 400 mm aluminum-alloy platforms with M8 stainless-steel threaded inserts specified as durable and wear-resistant.
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Sensor and Cooling Support: The LAB acceleration sensor covers 0.5 to 7000 Hz, with 30.15 PC/g sensitivity and a -40 to 160C temperature range. A 1.1 KW cooling fan rated at 1404m3/h supports the system cooling arrangement.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Battery cell and module fixture evaluation | Applies controlled sine, random, or shock vibration to battery R&D fixtures, mechanical holders, and associated assemblies within defined payload and acceleration limits. | Supports repeatable mechanical exposure using documented force and motion limits. |
| Electronics assembly vibration qualification | Evaluates mounted electronic assemblies, housings, connectors, and instrument modules across 1 to 4000 Hz. | Helps identify vibration-sensitive behavior through time-domain and frequency-domain analysis. |
| Automotive component durability testing | Tests brackets, sensors, enclosures, small assemblies, and subcomponents in vertical or horizontal orientations. | The extension platform and oil-film slip table support orientation-specific fixture arrangements. |
| Aerospace-related equipment screening | Subjects compact hardware, instrument assemblies, and mounted components to sine, random, and shock excitation profiles. | High specified shock force and broad frequency coverage support structured screening programs. |
| Materials and structural resonance studies | Investigates dynamic response of materials specimens, bonded structures, and prototype assemblies using sine sweep analysis. | Digital control and acceleration measurement enable clear resonance-focused test setup. |
| Industrial product transport simulation | Applies broadband random vibration to packaged components, industrial controls, and laboratory-made prototypes. | Random excitation capability supports controlled simulation of variable vibration environments. |
| Academic mechanical engineering research | Supports teaching and research involving modal behavior, vibration transmission, fixture dynamics, and control analysis. | Software functions for signal display, storage, parameter setting, and analysis support traceable experiments. |
| Precision instrument and sensor testing | Evaluates mechanical integrity of measuring instruments and sensor assemblies with monitored operating protections. | Low specified stray magnetic field of less than 10 gauss helps define the test environment. |
Technical Specifications
| System Item | Specification |
|---|---|
| Site-facing identifier | DA10 |
| Test system type | Electrodynamic vibration test system vibration table |
| Electrical power supply | 3-phase 380V/50Hz, 15 KVA |
| Grounding resistance | <=4Ω |
Electromagnetic Vibration Generator
| Parameter | Specification |
|---|---|
| Maximum sine excitation force | 300Kg.f peak |
| Maximum random excitation force | 300Kg.f r.ms |
| Maximum shock excitation force | 600Kg.f peak |
| Frequency range | 1～4000 Hz |
| Maximum displacement | 38mm p-p |
| Maximum velocity | 2m/s |
| Maximum acceleration | 100G(980 m/s2) |
| Maximum payload | 120 kg |
| Vibration isolation frequency | 2.5 Hz |
| Moving coil diameter | Ф150 mm |
| Moving coil mass | 3kg |
| Table screws | 13×M8 |
| Stray magnetic field | ＜10gauss |
| Shaker body dimensions | 750mm×560mm×670mm (vertical table) |
| Shaker body weight | Approximately 560Kg |
| Payload-Acceleration Relationship | Payload |
|---|---|
| F=M.A at 5G(49m/s2) | 57kg |
| F=M.A at 10G(98m/s2) | 27kg |
| F=M.A at 20G(196m/s2) | 12kg |
| F=M.A at 30G(294m/s2) | 7kg |
Digital Switching Power Amplifier
| Parameter | Specification |
|---|---|
| Output power | 4KVA |
| Output voltage | 100V |
| Output current | 30A |
| Dimensions | 720mm×545mm×1270mm |
| Weight | 230KG |
Servo Protection System
| Parameter | Specification |
|---|---|
| Protection functions | Temperature, air pressure, over-displacement, over-voltage, over-current, input under-voltage, external fault, control power, logic fault, input phase loss, and related monitored conditions |
Digital Vibration Controller
| Parameter | Specification |
|---|---|
| Controller designation | VCSusb-2 |
| Hardware configuration | 2 input channels, 1 output channel |
| Control modes | Sine, random |
| Control computer | Brand computer, liquid-crystal display, keyboard, optical mouse |
| Software language | Chinese/English operation |
| Software functions | Time-domain and frequency-domain analysis, signal source, sine sweep analysis, automatic Word test-report generation, signal and data display, storage, test-parameter setting, and analysis functions |
| Operating system | Windows 8 |
Acceleration Sensor
| Parameter | Specification |
|---|---|
| Sensor designation | LAB |
| Frequency range | 0.5—7000Hz |
| Sensitivity | 30.15PC/g |
| Temperature range | -40 -160℃ |
Vertical Extension Platform
| Parameter | Specification |
|---|---|
| Material | Aluminum alloy |
| Table size | 400mm×400mm |
| Mounting holes | M8 stainless-steel threaded inserts, durable and wear-resistant |
| Upper use frequency | 2000Hz |
| Weight | 15KG |
Horizontal Oil-Film Slip Table
| Parameter | Specification |
|---|---|
| Material | Aluminum alloy |
| Table size | 400 mm×400 mm |
| Mounting holes | M8 stainless-steel threaded inserts, durable and wear-resistant |
| Upper use frequency | 2000 Hz |
| Weight | 17KG |
Cooling Fan
| Parameter | Specification |
|---|---|
| Fan power | 1.1 KW |
| Flow rate | 1404m3/h |
Why Choose This Product
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Capability Defined for Engineering Review: Force ratings for sine, random, and shock testing, together with motion limits and the stated F=M.A payload relationship, give procurement and test teams concrete values for configuration assessment.
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Complete Control Architecture: The equipment integrates an electromagnetic generator, digital switching amplifier, vibration controller, acceleration sensor, cooling fan, and computer-based software workflow rather than relying on an isolated shaker specification.
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Flexible Test Orientation: A vertical extension platform and horizontal oil-film slip table provide dedicated 400 mm x 400 mm aluminum-alloy work surfaces, each with durable M8 stainless-steel inserts and a 2000 Hz upper use frequency.
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Operational Protection and Traceability: Servo protections monitor a broad set of electrical, mechanical, and external-fault conditions, while the software supports analysis, storage, parameter setup, and automatic Word report generation.
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Installation-Ready Specifications: The reference details power requirements, grounding resistance, component dimensions, weights, mounting arrangement, cooling flow, and stray magnetic field, helping teams prepare the laboratory installation accurately.
Contact us for a quote or a custom vibration-testing solution matched to your payload, fixture, orientation, and test-profile requirements.
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