Automatic Heated Lab Press
15-Ton Automatic Heated Hydraulic Press with 350x300mm Platens Programmable Dual-Zone Control
Item Number : XP86
Price varies based on specs and customizations
- Max Force
- 15 Tons (150 kN)
- Platen Size
- 350×300 mm
- Temperature Range
- Room Temperature to 300°C
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Product Overview
This automatic heated hydraulic press delivers uncompromising precision for advanced materials research and pilot production. With a 15-ton hydraulic system and dual-zone temperature control across spacious 350×300 mm platens, the unit provides the uniform heat and pressure essential for repeatable processing of composites, polymers, and rubber. The ability to program multi-segment temperature and pressure profiles gives researchers meticulous control over curing, laminating, and molding cycles.
Designed to automate complex pressing routines, this system allows technicians to engage in other tasks while it executes precisely. Typical applications span from carbon fiber laminate fabrication for aerospace prototyping and multilayer PCB bonding in electronics R&D to standardized rubber vulcanization and hot embossing. Its versatility makes it a central tool in interdisciplinary laboratories.
The press is built for durability with a rigid 335 kg frame that maintains alignment under continuous heavy use. CE-certified safety features including interlocked guards and over-temperature alarms ensure operator protection, while optional water-cooling and global voltage compatibility future-proof your investment.
Key Features
- Precision Programmable Dual-Zone Temperature Control: Independent PID controllers govern the upper and lower platens with ±1°C accuracy, eliminating hot spots. Programmable slope settings gently ramp temperature, preventing thermal shock in sensitive materials.
- Integrated Water-Cooling Upgrade: Optional platen-embedded cooling channels connect to an external water source, enabling rapid cool-down after pressing. This accelerates thermal cycling, significantly reducing sample turnaround for high-throughput labs.
- Closed-Loop Pressure Dwell: Multi-segment pressure profiles with automatic hydraulic compensation maintain constant force as materials cure or flow. This prevents internal voids and ensures consistent part density across the entire platen area.
- 7-Inch Intelligent Touchscreen: The intuitive interface displays real-time temperature and pressure curves and allows users to define complex multi-step recipes. Data logging and recipe storage streamline workflow management.
- 6.3 kW High-Power Heating System: Generous wattage ensures swift, even heating to 300°C across the full platen surface. Fast temperature recovery between cycles supports continuous operation.
- Robust Hydraulic System: The high-rigidity, maintenance-friendly design provides smooth 15-ton force generation with minimal noise. Built-in overload protection safeguards both the press and tooling.
- Global Voltage Compatibility: Standard configuration operates on three-phase 240V/60Hz, with custom options for 380–415V/50Hz, making the press deployable in virtually any research facility worldwide.
- CE-Certified Safety: A full protective guard with electrical door interlock halts operation if opened, while over-temperature and over-pressure alarms add layers of protection. The unit meets strict EU safety directives.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Carbon Fiber & FRP Laminating | Curing of epoxy or thermoplastic prepreg layups into flat panels for aerospace, automotive, or sporting goods prototyping. Multi-zone heating prevents warping in anisotropic stacks. | Void-free consolidation and repeatable thickness control, essential for accurate mechanical testing. |
| Multilayer PCB Pressing | High-precision bonding of rigid or flexible circuit board layers in small-batch R&D. Uniform pressure across the board prevents misalignment or dielectric thickness variation. | Reliable interlayer adhesion and minimal board warpage, critical for signal integrity testing. |
| Rubber & Silicone Vulcanization | Compression molding of rubber test slabs, gaskets, or O-ring blanks according to ASTM/ISO standards. Programmable dwell times ensure complete cross-linking. | Identical specimen production run after run, enabling meaningful material property comparisons. |
| Hot Embossing | Replicating micro- and nanostructures onto thermoplastic films for microfluidics, optics, or MEMS. Press force and temperature uniformity define pattern fidelity. | High-resolution feature transfer with minimal cycle-to-cycle variation, boosting R&D yield. |
| Polymer Thin Film Production | Pressing polymer pellets into flaw-free thin films for spectroscopy, barrier testing, or dielectric analysis. Rapid water cooling option quickly stabilizes films. | Precise thickness control and short cycle times, ideal for combinatorial screening studies. |
| Thermoplastic Molding | Compression molding of engineering plastics (PEEK, PEI, etc.) into dense, near-net-shape preforms. Consistent heating eliminates cold spots that cause internal stress. | Warp- and void-free parts with predictable shrinkage, directly translatable to injection molding trials. |
| Composite Material Research | Exploration of novel resin/fiber systems under controlled heat and pressure. Programmable ramps and dwells optimize cure kinetics for unique matrix chemistries. | Accelerates development by mapping out ideal processing windows in a single automated run. |
| Quality Control Specimen Prep | Preparation of compression-molded specimens for tensile, flexural, or viscosity testing. Digital recipe management ensures all operators achieve identical conditions. | Eliminates human variability, building trust in QC data across production shifts. |
Technical Specifications
| Parameter | Standard Specification | Notes |
|---|---|---|
| Model | XP86 | – |
| Max Force | 15 Tons (150 kN) | 0.5 – 15T closed-loop adjustable pressure |
| Platen Size | 350 × 300 mm (approx. 13.8 × 11.8 in) | High-grade stainless/hot work steel construction |
| Max Daylight | 50 mm | Maximum opening between platens |
| Piston Stroke | 50 mm | Ensures complete platen closure |
| Temperature Range | Room temperature to 300 °C | Dual platens, independently heated |
| Temperature Control | PID intelligent touchscreen programmable with ramp slope setting | Accuracy: ±1 °C |
| Heating Power | 6,300 W (6.3 kW) | High capacity for smooth, fast temperature rise |
| Controller | 7-inch full-color LCD touchscreen | Real-time curve display, user-friendly operation |
| Power Supply | Three-phase AC 240 V / 60 Hz (standard) | Custom 380–415 V / 50 Hz available upon request |
| Cooling | Platen-integrated circulating water channels | Optional upgrade (+630 USD); requires external water source |
| Dimensions (W × D × H) | 500 × 500 × 650 mm | Compact footprint after layout optimization |
| Net Weight | 335 kg | Anti-vibration, high-rigidity design |
| Safety & Certifications | Protective guard with door interlock, over-temp/over-pressure alarms | CE certified |
Why Choose This Product
- Engineered for Repeatability: Advanced closed-loop pressure and ±1°C temperature control mean every cycle duplicates the last, which is critical for valid research data and consistent production parts. Multi-segment recipe storage eliminates operator variability.
- Built to Last: A 335 kg stress-relieved frame and industrial-grade hydraulic components withstand years of daily operation with minimal maintenance. The press is designed to maintain platen parallelism and force accuracy over its lifetime.
- Adaptable Across Applications: From slow-cure epoxies to fast-cycling thermoplastics, the broad temperature range and optional water-cooling make it easy to switch between materials. Programmable settings allow you to optimize each process without hardware changes.
- Global Standards, Local Support: CE certification ensures compliance with stringent safety regulations, and custom voltage options fit any regional power grid. KINTEK provides responsive technical support and spare parts worldwide.
- Future-Ready Platform: The upgradeable water-cooling system and flexible software keep the press relevant as your research evolves. It’s not just a purchase; it’s a long-term investment in your lab’s capabilities. Contact us today to discuss your specific requirements and receive a personalized quote.
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