Battery Material Tester
Portable Surface Roughness Tester Touchscreen Gauge with Integrated Thermal Printer
Item Number : DS11
Price varies based on specs and customizations
- Display Type
- Large Color Graphic Touchscreen LCD with Waveform Display
- Integrated Output
- Built-in High-Speed Thermal Printer (Landscape & Portrait Graphic Support)
- Power System
- Built-in Rechargeable Battery with AC Charging Support
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Product Overview




This system is an advanced portable surface roughness tester engineered for high-precision surface texture analysis, micro-topography evaluation, and rapid quality assurance across diverse manufacturing and research environments. By combining high-accuracy metrological sensing with standalone computing and on-site graphic output, the equipment delivers laboratory-grade micro-inch and micrometer measurements directly to production lines, processing workshops, and specialized inspection laboratories. It bridges the critical gap between benchtop metrology systems and handheld gauges, giving quality control professionals total analytical certainty in any setting.
Designed for demanding industrial ecosystems, the unit serves core workflows in precision metal fabrication, automotive component machining, aerospace part inspection, advanced ceramic development, and battery foil substrate evaluation. Its intuitive architecture allows operators to rapidly assess surface morphology, verify compliance against international roughness standards, and immediately log data without requiring external computing hardware or permanent fixtures.
Engineered with industrial-grade electronic components, robust shielding, and an integrated thermal output subsystem, the equipment guarantees exceptional measurement repeatability and operational uptime under demanding factory-floor conditions. Operators can rely on its responsive, clear graphic interface and durable build to perform thousands of consecutive measurement cycles with uncompromising stability.
Key Features
- Large Touchscreen Color Graphic LCD: The unit is equipped with a high-resolution, color touchscreen interface that displays measurement conditions, numerical calculation values, and high-definition surface roughness profiles simultaneously, utilizing enlarged typography to ensure effortless readability from various viewing angles.
- Live Waveform and Profile Visualization: Beyond standard scalar parameters, the system renders real-time graphical representations of surface roughness waveforms directly on the display, enabling inspectors to detect anomalous micro-flaws, chatter marks, and tool wear patterns instantly.
- Integrated High-Speed Thermal Printer: A built-in thermal printing mechanism provides immediate hardcopy generation of numerical results, Pass/Fail tolerance judgments, and full-resolution profile graphs on-site without needing auxiliary cables or external printing hardware.
- Synchronized Landscape Print Capability: The internal printer fully supports landscape-mode graphic reproduction, printing the exact profile layout, Bearing Area Curves (BAC), and Amplitude Distribution Curves (ADC) as displayed on the color screen for intuitive quality reporting.
- Built-in Rechargeable Battery Architecture: Engineered for true mobility across processing workshops and field sites, the equipment incorporates high-capacity rechargeable battery management that sustains prolonged off-grid measurement campaigns.
- Automated Pass/Fail Go/No-Go Judgment: Built-in statistical comparison routines evaluate recorded surface values against user-defined upper and lower tolerance limits, instantly outputting clear visual criteria and printed compliance stamps.
- Advanced BAC and ADC Curve Analysis: The processing engine natively calculates and plots comprehensive Abbott-Firestone Bearing Area Curves and Amplitude Distribution Curves to characterize bearing ratio, lubrication retention, and frictional properties.
- Intuitive Workflow-Driven Software: The graphical menu architecture simplifies parameter configuration, filter selection, and cut-off length adjustments into streamlined touchscreen workflows, minimizing setup overhead and operator error.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Precision Machining & Tooling | Verifying surface texture on milled, turned, and ground metal components directly on machine tools. | Eliminates scrap by catching surface finish degradation and cutter wear in real time before batch completion. |
| Battery Electrode & Foil Research | Measuring the surface roughness of copper and aluminum current collectors and coated electrode layers. | Ensures uniform slurry adhesion and consistent electrochemical interface bonding in cell assembly. |
| Automotive Powertrain Manufacturing | Inspecting cylinder bores, camshafts, crankshaft journals, and transmission gear tooth profiles. | Optimizes lubrication retention, reduces friction losses, and guarantees strict compliance with NVH standards. |
| Aerospace Component Finishing | Evaluating surface roughness of critical structural brackets, turbine blade roots, and hydraulic pistons. | Assures fatigue resistance and stress-crack prevention on safety-critical machined alloys. |
| Quality Assurance & Receiving Inspection | Conducting rapid incoming part audits in metrology labs and receiving inspection staging areas. | Accelerates supplier part qualification with immediate printed Pass/Fail reports and profile records. |
| Advanced Ceramics & Metallurgy | Analyzing the surface micro-topography of sintered structural ceramics, molds, and powder compacts. | Verifies micro-porosity distribution and post-sintering surface refinement without destructive sectioning. |
| On-Site Field Audits & Plant Maintenance | Performing preventive maintenance and repair audits on large industrial rollers, shafts, and vessels. | Provides completely untethered, self-contained inspection capability in remote or confined industrial spaces. |
Technical Specifications
| Specification Parameter | Technical Detail (DS11) |
|---|---|
| Product Item Number | DS11 |
| Display System | Large high-visibility color graphic LCD with resistive/capacitive touchscreen interface |
| Graphical Visualization | Real-time surface roughness waveform, calculation results, measurement conditions, large-font readouts |
| Integrated Output Subsystem | Built-in high-speed thermal printer (supports text, tolerance stamps, and graphic profiles) |
| Printing Orientation Modes | Standard portrait text output and landscape (horizontal) graphic display-matched mode |
| Specialized Curve Computations | Abbott-Firestone Bearing Area Curve (BAC), Amplitude Distribution Curve (ADC) |
| Quality Decision Functions | Programmable upper/lower tolerance limits with automatic Pass/Fail (Go/No-Go) judgment |
| Power Architecture | Built-in high-capacity rechargeable battery pack with universal AC power adapter/charger |
| Operating Environments | Quality control laboratories, precision machining workshops, active production lines, field maintenance sites |
| Surface Profile Processing | Multi-parameter surface evaluation, standard roughness profile filtering, and micro-geometry analysis |
| UI Navigation | Full touchscreen navigation with optimized single-touch measurement triggering and condition presets |
| Data Documentation | Direct on-instrument waveform display, memory storage, and simultaneous hardcopy thermal generation |
Why Choose This Product
- Comprehensive All-in-One Metrology: By integrating a high-precision sensor interface, analytical processor, color graphic display, and high-speed thermal printer into a single compact housing, this unit eliminates the logistical complexity of carrying separate laptops, cables, and external printing accessories to the factory floor.
- Immediate Audit-Ready Quality Documentation: The ability to print landscape-oriented roughness waveforms, bearing area curves, and definitive Pass/Fail judgment stamps directly at the manufacturing cell guarantees complete traceability and provides physical documentation for customer quality certificates.
- Exceptional Field and Shop-Floor Resilience: Designed specifically for uncompromised reliability in shop floors and testing rooms alike, the equipment withstands rapid transitions between ambient environments while delivering stable, repeatable micro-topographical data.
- Intuitive Touchscreen Usability: The large color display and streamlined user interface substantially decrease training time, allowing technicians and operators of all skill levels to conduct sophisticated surface profile evaluations with complete procedural confidence.
To discover how this portable surface roughness system can optimize your quality assurance workflows and precision finishing processes, contact the KINTEK technical sales team today for a formal quotation or specialized application consultation.
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Product Datasheet
Portable Surface Roughness Tester Touchscreen Gauge with Integrated Thermal Printer
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