Laboratory Heated Press
Solid State Battery Research Hydraulic Hot Press Machine
Item Number : ZY10
Price varies based on specs and customizations
- Working Pressure Range
- 0 to 30 Tons (T)
- Platen Working Temperature
- 0 to 300 °C
- Platen Dimensions
- 250 mm × 350 mm
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Introduction
The Model ZY10 Laboratory Hydraulic Hot Press Machine is a compact, benchtop system designed for precision thermal and pressure processing of advanced materials. Engineered to meet the requirements of solid-state battery R&D, electrochemical energy storage, and advanced polymer research, the ZY10 enables the consolidation of solid electrolyte pellets, lamination of composite electrodes, and thermal curing of polymer membranes. Equipped with an integrated touch-screen controller and a water-circulating cooling system, this unit provides material scientists with a reliable instrument to execute complex thermo-compression workflows.
Key System Features
- Precision Temperature Control: Dual heating platens deliver temperatures up to 300°C with an integrated PID regulation system, maintaining thermal uniformity across the pressing surface.
- Automated Pressure Management: The system features an automatic pressure holding and active replenishment mechanism. Once the target pressure is reached, the hydraulic system maintains the desired force, compensating for any material relaxation or shrinkage during the cycle.
- Efficient Thermal Cycles: Water-circulating cooling channels integrated directly into the platens allow rapid cooling post-pressing, reducing overall cycle times and facilitating safe sample handling.
- User-Friendly Interface: A 7-inch color touch-screen controller provides intuitive access to real-time temperature profiles, pressure levels, and dwell times, enabling precise parameter configuration and monitoring.
- Space-Efficient Benchtop Design: With a compact footprint, the instrument fits easily onto standard laboratory benches, inside gloveboxes, or within fume hoods.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | ZY10 |
| Working Pressure Range | 0 to 30 Tons (T) |
| Pressure Control Accuracy | ±0.15 Tons (T) |
| Pressure Holding Capability | Automatic compensation and active replenishment |
| Platen Working Temperature | 0 to 300 °C |
| Temperature Control Stability | ±1.5 °C |
| Heating Power | 4800 W |
| Platen Dimensions | 250 mm × 350 mm |
| Platen Opening Distance (Daylight) | 50 mm |
| Platen Cooling Method | Circulating water cooling |
| Controller Type | 7-inch touch-screen controller |
| Power Supply | 220–230 V / 50 Hz |
| Equipment Dimensions | 458 mm × 473 mm × 466 mm |
| Equipment Weight | 230 kg |
Target Application Areas and Experimental Modules
The ZY10 is engineered for academic and industrial research laboratories focusing on advanced material synthesis. The table below outlines key experimental modules and their associated application areas:
| Experimental Module | Research Applications |
|---|---|
| Solid Electrolyte Densification | Uniaxial hot pressing of ceramic and sulfide-based solid-state electrolyte pellets to minimize grain boundary resistance. |
| Electrode-Electrolyte Lamination | Precise thermal lamination of anode/cathode layers onto solid electrolyte sheets under controlled temperature and pressure. |
| Polymer Membrane Fabrication | Thermal curing, melting, and pressing of proton exchange membranes (PEM) and gel polymer electrolyte sheets. |
| Composite Synthesis | Molding of fiber-reinforced polymer composites, thermoplastic polymers, and biomaterials for structural or medical research. |
Customizable Software and Hardware Services
To accommodate diverse laboratory setups and experimental protocols, the ZY10 can be customized with several optional configurations:
- Hardware Customization: Optional variations in platen dimensions, specialized surface coatings (such as chrome plating or hardened steel), and modified daylight distances are available. Vacuum chamber enclosures can also be integrated for oxygen-sensitive materials.
- Software Customization: The control software can be modified to support multi-stage programmable temperature and pressure profiles, data logging export via USB/Ethernet ports, and integration with laboratory information management systems (LIMS).
Safety, Compliance, and Certification
Ensuring a safe working environment is paramount for academic and industrial laboratories. The ZY10 is fully compliant with European Union safety standards, carrying the official CE certification. Built-in physical safety shields protect operators from high-temperature platens and mechanical movement during operation. Additionally, the system incorporates automated thermal overload protection, over-pressure relief valves, and an easily accessible emergency stop button to mitigate operational risks.
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