Laboratory Heated Press
Programmable 30 Ton Automatic Hydraulic Press for Laboratory Pressing
Item Number : XP92
Price varies based on specs and customizations
- Working Pressure
- 0 - 30 T
- Working Space
- 140 × 160 mm
- Piston Stroke
- 30 mm
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Product Overview
This automatic hydraulic press system delivers up to 30 tons of consistent clamping force for demanding laboratory pressing applications. It features a fully programmable control system that allows users to define multi-step pressure profiles, ensuring precise, repeatable results even in unattended operation. The robust hydraulic assembly and high-quality seals guarantee long-term reliability, making it an indispensable tool for high-throughput labs.
Engineered for materials science, battery R&D, analytical chemistry, and quality control environments, this unit streamlines critical sample preparation workflows. It is widely employed to produce XRF pellets, compact electrode materials, laminate polymer films, and emboss microstructures—all with minimal operator involvement. The press adapts readily to both routine production tasks and advanced research protocols.
Constructed on a rigid steel frame with precision-machined platens, the equipment maintains uniform pressure distribution across the entire working area, which minimizes density variations and improves the integrity of pressed specimens. Its safety interlocks and overload protection mechanisms ensure safe operation across multiple shifts, while the compact footprint conserves valuable bench space.
Key Features
- Programmable Multi-Step Pressing: The intuitive control system supports up to 5 programmable steps per recipe, allowing precise adjustment of pressure ramp rates, hold durations, and decompression phases. This ensures that complex pressing protocols can be automated, reducing human error and freeing technicians for other tasks.
- Intuitive 7-Inch Touchscreen Control: A vivid, responsive touchscreen provides at-a-glance monitoring of pressure, cycle time, and system status. The English-language interface is easy to navigate, enabling quick setup and minimal training requirements for new operators.
- Precision Pressure Regulation: A high-quality hydraulic pump and valve assembly deliver accurate force control from 0 to 30 tons with a repeatability of ±1%. This closed-loop regulation is essential for producing uniform pellets and laminates in analytical and research applications.
- Automatic Recipe Storage: The controller stores up to 20 user-defined programs, enabling quick recall of frequently used pressing protocols. This feature streamlines workflow in multi-user laboratories where different applications require unique settings.
- Robust Steel Frame Construction: Fabricated from heavy-gauge steel and reinforced stress points, the frame resists flexing under full load, ensuring long-term dimensional stability and consistent platen parallelism.
- Large Working Area: The 140 x 160 mm platen accommodates a variety of mold sizes from 10 mm up to 50 mm in diameter, allowing simultaneous pressing of multiple specimens to boost throughput in busy labs.
- Adjustable Piston Stroke: With 30 mm of travel, the piston adapts to different mold heights and pressing applications, from thin film lamination to thicker pellet consolidation, providing flexibility without mechanical modification.
- Safety and Overload Protection: Integrated pressure relief valves and automatic shut-off at preset limits safeguard both the operator and the equipment. An emergency stop button provides an immediate halt to operation when needed.
- Energy-Efficient Operation: The hydraulic power unit is engineered for minimal energy consumption during idling and holding phases, reducing operational costs without compromising pressing force.
- Compact Footprint: Despite its robust capabilities, the press measures just 230 x 390 x 420 mm, fitting neatly onto standard laboratory benches while leaving room for ancillary equipment.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| XRF Sample Preparation | Pelletizing powdered geological, cement, or metal samples for X-ray fluorescence analysis. | Produces dense, homogeneous pellets that improve analytical accuracy and lower detection limits. |
| Battery Electrode Pressing | Compacting anode and cathode powders into coin cell or pouch cell electrodes under controlled pressure. | Ensures uniform electrode density and thickness for reproducible electrochemical performance in battery testing. |
| Battery Electrode Calendering | Compressing coated metal foils to achieve target porosity and thickness for lithium-ion battery electrodes. | Improves electrode uniformity, directly enhancing battery capacity and cycle life. |
| Hot Embossing | Imprinting micro-scale patterns onto thermoplastic films using heat and pressure (requires optional heated platens). | Enables rapid fabrication of microfluidic chips, diffractive optics, and lab-on-a-chip devices with high replication fidelity. |
| Thin Film Lamination | Bonding multiple layers of polymer films or composite materials under heat and pressure to create defect-free laminated sheets. | Eliminates air bubbles and voids for consistent mechanical and optical properties across the entire film. |
| Polymer Melting & Pressing | Melting and compressing thermoplastic pellets into thin films or test specimens for spectral analysis or mechanical testing. | Provides a fast, repeatable method for preparing standardized samples without solvent casting or extrusion. |
| Ceramic Green Body Formation | Pressing ceramic powders into near-net-shape green bodies for sintering. | Ensures uniform density, minimizing warpage and cracking during subsequent firing stages. |
| Quality Control Specimen Preparation | Producing standardized test pieces from powdered or granular materials for hardness, tensile, and compression testing. | Guarantees repeatable specimen dimensions and compaction, critical for valid QC protocols. |
Technical Specifications
| Parameter | Value |
|---|---|
| Model | XP92 |
| Working Pressure | 0 – 30 T |
| Piston Stroke | 30 mm |
| Display | 7-inch Touchscreen |
| Language | English |
| Power Supply | AC 220 V, 50 Hz |
| Working Space | 140 × 160 mm |
| Dimensions (L × W × H) | 230 × 390 × 420 mm |
| Weight | 95 kg |
Why Choose This Product
- Superior Repeatability: Precision-machined platens and a closed-loop pressure control system ensure that every pressing cycle produces identical results, minimizing variability and sample rework. Users can trust that data generated today will match data generated months later, essential for long-term studies and inter-lab comparisons.
- Built for Continuous Duty: This industrial-grade press features hardened hydraulic seals, a thermally stable frame, and a durable pump, allowing it to operate 24/7 in demanding environments with minimal maintenance. Its robust construction translates to a lower total cost of ownership over years of service.
- Global Support and Service: Backed by responsive technical support and a global distribution network, the unit is supplied with a 12-month warranty and rapid access to spare parts. Our team provides lifetime free technical consultation to keep your lab productive.
- Customization Capabilities: We offer tailored solutions including heated platen upgrades, custom mold sets, higher pressure variants, and integration with gloveboxes or automation systems. Contact our engineers to discuss your specific pressing requirements and receive a personalized configuration.
- Premium Engineering Investment: From the programmable controls to the robust mechanical design, every aspect of this press reflects a commitment to precision and longevity. Choosing this system means investing in a platform that will reliably serve your lab's evolving needs for years to come.
To explore how this automatic hydraulic press can enhance your sample preparation workflow, contact us today for a detailed quote or to discuss custom options.
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