Laboratory Heated Press
Solid-State Battery and Polymer Composite Laboratory Hydraulic Hot Press
Item Number : ZY08
Price varies based on specs and customizations
- Platen Dimensions
- 300 mm × 300 mm
- Working Pressure Range
- 0 – 30 Tons
- Platen Working Temperature
- Ambient to 300 °C
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Introduction
The Model ZY08 is a compact, benchtop laboratory hydraulic hot press designed to support advanced materials research in university, industrial, and pharmaceutical laboratories. Engineered for applications such as solid-state electrolyte preparation, membrane electrode assembly (MEA) lamination, and thermoplastic composite molding, this instrument combines controlled heating and hydraulic pressure to facilitate the fabrication of uniform thin films and dense pellets.
Key Features
- Dual-Zone Heating: Individually controlled heating elements in both the upper and lower platens ensure a uniform temperature distribution across the pressing surface.
- Integrated Water Cooling: Built-in cooling channels within the platens connect directly to an external water chiller, allowing for controlled cooling rates and rapid system turnaround.
- Rugged Hydraulic Structure: Built with heavy-duty materials to withstand up to 30 Tons of force, minimizing frame deflection during high-pressure operations.
- High-Resolution Pressure Readout: Features an integrated pressure gauge to monitor hydraulic force, facilitating repeatable sample preparation.
Technical Specifications
| Technical Parameter | Specification / Value |
|---|---|
| Model | ZY08 |
| Platen Dimensions | 300 mm × 300 mm |
| Working Pressure Range | 0 – 30 Tons (0 – 300 kN) |
| Pressure Control Precision | ±0.5 MPa |
| Pressure Maintenance & Compensation | Manual hydraulic with optional automatic pressure-stabilizing valve |
| Platen Working Temperature | Ambient to 300 °C |
| Heating Power | 2 × 1500 W |
| Platen Cooling Method | Circulating water cooling (compatible with external water chiller) |
| Power Supply | 220–230 V / 50 Hz |
| Equipment Dimensions | 458 mm × 480 mm × 466 mm |
| Weight | 260 kg |
Target Applications
- Solid-State Battery Research: Used for the hot pressing and lamination of solid-state ceramic or polymer electrolyte membranes, improving interfacial contact between electrodes and electrolytes.
- Fuel Cell MEA Fabrication: Assists in bonding catalyst-coated membranes (CCMs) with gas diffusion layers under precise thermal and physical loads.
- Polymer and Resin Matrix Composites: Suitable for curing thermosetting resins, consolidating thermoplastic composites, and preparing polymer thin films for spectroscopic or mechanical analysis.
- Pharmaceutical Formulations: Supports the compression of powder matrices and polymeric drug delivery patches under controlled thermal conditions.
Customization Services
The ZY08 platform is designed with adaptability in mind. To meet specific research protocols and laboratory environments, both hardware and software can be customized upon request:
- Hardware Modifications: Custom platen dimensions, extended temperature configurations (up to 400 °C), alternative cooling connectors, and vacuum chamber integrations.
- Software and Control Upgrades: Optional integration of programmable logic controllers (PLCs) with touchscreen interfaces, digital data logging, and multi-step pressure/temperature profiling.
Safety Certification and Compliance Standards
The ZY08 hydraulic hot press is built in accordance with industrial safety and quality guidelines to ensure a reliable laboratory working environment. The system holds official CE certification, confirming compliance with essential European health, safety, and environmental protection standards. Safety features include integrated over-temperature alarms, thermal insulation shielding to protect operators from accidental contact with heated platens, and an easily accessible structure that supports stable manual pressure relief.
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