Laboratory Heated Press
Solid-State Battery Laboratory Hydraulic Hot Press with Dual-Plate Heating and Programmable Pressure Control
Item Number : ZY07
Price varies based on specs and customizations
- Working Temperature
- 0 – 300°C
- Working Pressure Range
- 0 – 30 T
- Platen Size
- 200 mm × 200 mm
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Introduction
The ZY07 Laboratory Hydraulic Hot Press Machine is designed to meet the rigorous thermal and pressure processing requirements of advanced solid-state battery research and materials development. This compact, benchtop system integrates dual-plate independent heating, circulating water cooling, and programmable pressure-temperature control into a single unit. It serves as a reliable instrument for academic and industrial laboratories focused on synthesizing solid-state electrolytes, laminating multilayer electrodes, and preparing composite materials.
Key Features and Technical Advantages
- Dual-Plate Heating System: Equipped with embedded heaters in both the upper and lower platens, allowing independent temperature control up to 300°C for stable thermal distribution.
- Integrated Water Cooling: Built-in cooling channels within the platens enable rapid temperature reduction post-pressing, optimizing experimental cycle times and allowing controlled cooling rates.
- Precision Hydraulic Control: Features automated pressure maintenance and an automatic replenishment function to compensate for material contraction or thermal expansion during processing.
- Programmable Touch-Screen Interface: A centralized controller allows users to program multi-step temperature and pressure profiles, facilitating complex sintering and lamination procedures.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | ZY07 |
| Working Temperature | 0 – 300°C |
| Temperature Control Resolution | ±1°C |
| Heating Mode | Independent heating via embedded heaters in dual platens |
| Heating Power | 2800 W |
| Platen Size | 200 mm × 200 mm |
| Daylight / Platen Opening | 50 mm |
| Working Pressure Range | 0 – 30 T (Metric Tons) |
| Pressure Control Accuracy | ±0.5% F.S. (Full Scale) |
| Pressure Management | Programmable automatic pressure maintaining and replenishment |
| Platen Cooling Mode | Circulating water cooling |
| Power Supply | AC 220V / 50Hz |
| Controller Type | Programmable touch-screen controller (Temperature & Pressure) |
| Reference Weight | 160 Kg |
Applications and Experimental Modules
The ZY07 is optimized for materials science departments, electrochemical research centers, and pharmaceutical laboratories. It supports a variety of specialized experimental modules:
| Experimental Module | Typical Material / Process | Primary Controlled Output |
|---|---|---|
| Solid Electrolyte Pelleting | Sulfide, oxide, or halide ceramic powders | Pellet density, thickness uniformity, and green strength |
| Electrode-Electrolyte Lamination | Lithium metal foil to solid-state electrolyte sheets | Interfacial contact resistance and bonding quality |
| Polymer Electrolyte Pressing | PEO-based polymer matrices or composite membranes | Crystallinity control and consistent membrane thickness |
| Composite Specimen Molding | Thermoplastic and thermosetting matrix composites | Void reduction and structural consolidation |
Customization Services
To accommodate diverse experimental designs and safety protocols in modern laboratories, the ZY07 system offers modular hardware and software customization:
- Hardware Modifications: Optional vacuum chamber integration for processing oxygen- or moisture-sensitive materials, customizable platen dimensions, extended daylight spacing, and alternative platen materials.
- Software and Interface: Tailored control algorithms for ultra-low pressure ranges, expanded multi-step profile storage, and data acquisition options for exporting temperature/pressure logs to external systems.
Safety and Regulatory Compliance
The ZY07 laboratory press is manufactured in compliance with international industrial safety standards to ensure safe operation within university and corporate research environments:
- CE Certification: The equipment complies with relevant European health, safety, and environmental protection legislation.
- Over-Temperature Protection: Integrated hardware limiters automatically cut power to the heating elements if temperatures exceed pre-set safety thresholds.
- Pressure Relief Safeguards: An automatic hydraulic bypass valve protects the structural integrity of the machine and the safety of the operator from over-pressurization.
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