Solid-State Battery Electrolyte and Electrode Development Laboratory Hydraulic Hot Press

Introduction

The ZY02 is a compact, benchtop laboratory hydraulic hot press designed specifically for frontier materials research, including the compaction of solid-state battery electrolytes, electrode fabrication, and advanced composite laminations. By integrating dual-platen heating, water circulation cooling, and automated pressure regulation, this equipment provides material scientists with a reliable platform for thermocompression molding. Its engineered footprint is optimized for standard university and industrial laboratory workspaces without compromising structural rigidity.

Key Features and Functional Advantages

• Integrated Thermal Management: Features dual-heating platens paired with a circulating water-cooling system to support controlled heating rates and rapid cooling cycles, reducing waiting times between trials.
• Touchscreen Interface: Equipped with a 7-inch touch-screen controller that allows operators to program, monitor, and adjust temperature profiles and dwell times in real time.
• Automated Pressure Maintenance: Utilizing a closed-loop system, the press features automated pressure holding and continuous micro-compensation to prevent force decay during material compaction.
• Sturdy Benchtop Design: Constructed with a heavy-duty frame to handle loads up to 40 tons, while maintaining a setup dimension suitable for standard laboratory benches.

Technical Specifications

Primary Application Fields

• Solid-State Battery Research: Compacting ceramic and polymer-based solid electrolyte sheets (e.g., sulfidic, oxidic, or composite structures) and laminating electrode active materials under controlled temperature and load.
• Advanced Polymer & Composite Processing: Compounding, thermal curing, and molding of high-performance thermoplastic and thermosetting polymers, fiber-reinforced resins, and elastomers.
• Pharmaceutical and Biomaterials Development: Compressing experimental powder formulations, fabricating drug-delivery patches, and testing the behavior of bio-compatible polymers under mechanical load.
• Functional Membrane Fabrication: Thermo-pressing of proton exchange membranes, catalyst-coated membranes, and multilayered gas diffusion electrodes for fuel cells and electrolyzers.

Customizable Options

To accommodate specific experimental requirements and diverse laboratory protocols, the ZY02 can be customized across several hardware and software parameters:

• Hardware Modifications:
  • Alternative platen dimensions or customized spacing (daylight) to fit specific mold heights.
  • Optional high-temperature configurations extending up to 400°C.
  • Alternative cooling setups, such as integrated air cooling or external chiller connections.
• Software and Control Customization:
  • Custom programmable logic controller (PLC) routines for multi-step pressure and temperature ramp-and-soak profiles.
  • Data acquisition options, including USB or RS485 communication interfaces for exporting process curves directly to laboratory database systems.

Safety Compliance and Laboratory Standards

• CE Safety Standards: Manufactured and verified in accordance with CE low-voltage and machinery directives, ensuring the unit meets standard laboratory safety protocols.
• Physical Protection Barriers: Available with a transparent polycarbonate safety shield enclosing the working area to prevent debris projection and accidental contact with heated platens during operation.
• Integrated Emergency Shut-off: Features a prominent, front-mounted emergency stop button that immediately depressurizes the hydraulic circuit and cuts off power to the 1800W heating elements.
• Over-Limit Protection: Programmed with digital temperature and pressure limit alarms alongside mechanical pressure relief valves to prevent operations exceeding safe threshold parameters.

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