Solid-State Battery Research Laboratory Hydraulic Hot Press

Introduction

The MY20 Laboratory Hydraulic Hot Press Machine is designed to support materials science research, particularly in the development of solid-state batteries, polymer electrolytes, and advanced composite laminates. Featuring an integrated upward-clamping hydraulic mechanism and dual-zone independent heating, the system provides controlled thermal and mechanical conditions necessary for sample preparation and consolidation. It serves as a reliable instrument for academic laboratories, research institutions, and industrial R&D centers requiring precise pressure and temperature management during experimental processes.

Key Features and Design Advantages

• Independent Dual-Zone Heating: Both upper and lower platens feature independent heating controls, enabling balanced thermal distribution or controlled temperature gradients as required by the experimental protocol.
• Programmable Hydraulic System: The built-in upward-clamping hydraulic system eliminates the need for external pressure sources, providing a space-efficient footprint for laboratory benches.
• Adjustable Rates: Users can program and adjust both the heating rate and the pressure ramp speed to accommodate thermal-sensitive materials and prevent structural defects during consolidation.
• Touchscreen Interface: A 7-inch colored touchscreen controller provides real-time monitoring of temperature curves, pressure levels, and dwell times, facilitating straightforward data entry and process adjustment.

Technical Specifications

The primary technical parameters of the MY20 Laboratory Hydraulic Hot Press Machine are detailed in the table below:

Pressure Control and Automated Compensation

To maintain stability during long-dwell pressing cycles, the MY20 is equipped with advanced pressure management features:

• Pressure Control Accuracy: The system regulates hydraulic force with an accuracy of $\pm 1%$ of the full-scale value, reducing variance during sensitive material compaction.
• Automatic Pressure Holding: Once the target pressure is reached, the system holds the load for a user-defined duration, accommodating materials that undergo slow deformation or phase changes.
• Automatic Pressure Compensation (Replenishing): During thermal processing, sample shrinkage or system thermal expansion can cause pressure decay. The integrated sensors detect minor drops in force and automatically trigger the hydraulic system to replenish pressure back to the setpoint, ensuring consistent mechanical loading throughout the experiment.

Research Applications and Experimental Modules

The hot press is optimized for diverse materials preparation tasks. The table below outlines common experimental configurations and their targeted research outputs:

Hardware and Software Customization

Recognizing that research requirements vary, both the hardware and software architectures of the MY20 can be modified to meet specific laboratory workflows:

• Hardware Customization: Options are available for alternative platen dimensions, modified stroke lengths, water-cooling modules for accelerated cooling cycles, and specialized thermal insulation shielding.
• Software Customization: The control software can be updated to include multi-step ramp/soak profiles, custom data export protocols (via USB or Ethernet), and integration with external laboratory information management systems (LIMS).

Safety, Certification, and Compliance

Operational safety is a critical priority for laboratory environments. The MY20 Hot Press integrates several protective measures to ensure safe operation:

• CE Certification: The equipment complies with European safety, health, and environmental protection standards, carrying official CE certification.
• Over-Temperature Protection: Independent thermal cut-offs prevent the heating platens from exceeding safe limits, reducing the risk of thermal runaway.
• Physical Protection: Built-in emergency stop controls allow operators to halt all heating and hydraulic motion instantly in the event of an anomaly.

Trusted by Industry Leaders