Laboratory Heated Press
Laboratory Hydraulic Hot Press for Solid-State Battery and Advanced Membrane Research
Item Number : ZY05
Price varies based on specs and customizations
- Operating Pressure Range
- 0 – 5 T
- Operating Temperature Range
- 0 – 300 °C
- Platen Size
- 100 mm × 100 mm
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Introduction
The ZY05 Laboratory Hydraulic Hot Press Machine is a compact, benchtop system designed for high-precision thermal pressing in material science research. Specifically engineered to meet the stringent requirements of solid-state battery assembly, membrane electrode preparation, and advanced polymer synthesis, this unit combines dual-plate independent heating with programmable pressure control. Its integrated touch-screen interface allows researchers in academic and pharmaceutical laboratories to execute multi-stage temperature and pressure profiles with consistent reproducibility, facilitating the development of uniform thin films, pelletized samples, and composite laminates.
Key Features and Advantages
- Programmable Touchscreen Control: The integrated control unit allows users to program multi-stage heating rates, dwell times, and pressure profiles directly, reducing manual operator variance.
- Independent Dual-Plate Heating: Features embedded heating elements within both the top and bottom platens, allowing independent temperature regulation up to 300 °C for uniform thermal distribution.
- Automated Pressure Stabilization: Equipped with an automated pressure-holding and self-replenishing system that detects and compensates for minor pressure drops during extended cycles.
- Space-Efficient Design: The compact footprint of 250 mm × 230 mm × 390 mm makes the system suitable for standard laboratory fume hoods or glove boxes.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | ZY05 |
| Operating Pressure Range | 0 – 5 T (Metric Tons) |
| Pressure Control Accuracy | ±0.05 T |
| Pressure Maintenance | Automatic holding and pressure self-replenishment |
| Operating Temperature Range | 0 – 300 °C |
| Heating Method | Embedded heater, independent heating for dual plates |
| Controller | Temperature and pressure programmable touchscreen controller |
| Heating Power | 700 W |
| Platen Size | 100 mm × 100 mm |
| Platen Clearance | 50 mm |
| Power Supply | AC 220V / 50Hz |
| Equipment Weight | 55 Kg |
| Dimensions (W × D × H) | 250 mm × 230 mm × 390 mm |
Experimental Application Modules
The ZY05 accommodates a variety of material fabrication processes through standard and configurable setups:
| Research Field | Experimental Module | Target Outcomes |
|---|---|---|
| Solid-State Batteries | Solid Electrolyte Pelletizing & Assembly | High-density solid electrolyte sheets, uniform electrode-electrolyte interfaces with minimized contact resistance. |
| Hydrogen Fuel Cells | Membrane Electrode Assembly (MEA) | Controlled thermal lamination of catalyst-coated membranes (CCMs) and gas diffusion layers (GDLs). |
| Advanced Polymers | Polymeric Film Thermoplastic Molding | Fabrication of ultra-thin, uniform polymer electrolyte membranes with highly consistent thickness. |
| Pharmaceutical Research | Powder Compact & Drug Delivery Carrier Molding | Compression molding of biodegradable polymeric matrices and targeted-release drug delivery tablets under clean thermal conditions. |
Customization Services
To support highly specialized laboratory workflows, the ZY05 platform supports both hardware and software customization:
- Hardware Modifications: Custom platen dimensions, integrated water-cooling plates for rapid thermal cycles, high-temperature alloy platens rated up to 400 °C, and specialized compression dies.
- Software Integration: Customized data communication protocols for external PC data logging, customized programmable step counts, and multilingual control interfaces.
Safety and Regulatory Compliance
The ZY05 Laboratory Hydraulic Hot Press Machine carries CE certification, ensuring compliance with European Union health, safety, and environmental protection standards.
To maintain operational safety in institutional and commercial laboratories, the system incorporates the following safety features:
- Over-Temperature Protection: Automatic heating shutdown if the platen temperature exceeds pre-set limits.
- Mechanical Safety Enclosure: High-strength physical shielding options to prevent operator exposure during high-pressure cycles.
- Pressure-Relief Valve: An integrated hydraulic safety valve to prevent system over-pressurization beyond the 5-ton maximum capacity.
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