Laboratory Heated Press
Laboratory Hydraulic Hot Press for Solid State Battery Research with Programmable Controls and Independent Platen Heating
Item Number : ZY15
Price varies based on specs and customizations
- Operating Temperature Range
- 0 – 300 °C
- Platen Dimensions
- 150 × 150 mm
- Pressure Control Accuracy
- ±0.1 T
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Introduction
The ZY15 series laboratory hydraulic hot press machine is designed to facilitate thermal pressing, laminate preparation, and electrode consolidation for advanced materials research, with a particular focus on solid-state battery development. Combining independent platen heating and automated pressure control, this compact benchtop instrument provides researchers in academic and pharmaceutical laboratories with a stable platform to evaluate material behaviors under controlled thermal and mechanical conditions.
Key Features and Design Advantages
- Independent Dual-Platen Heating: Integrated embedded heaters in both the top and bottom platens allow individual temperature adjustments up to 300 °C, facilitating precise thermal gradients or uniform heating.
- Programmable Operation: A touch-screen controller allows users to program temperature and pressure profiles, reducing operator variation and helping to maintain consistent experimental conditions.
- Automated Pressure Management: The system features an automatic pressure holding and active pressure replenishment function, maintaining steady mechanical loads during long-duration experiments.
- Space-Efficient Footprint: Designed specifically for standard laboratory benches and fume hoods, saving valuable workspace in research environments.
Technical Specifications
General Specifications (Model: ZY15)
| Parameter | Specification |
|---|---|
| Model Series | ZY15 |
| Operating Temperature Range | 0 – 300 °C |
| Heating Configuration | Embedded heaters, independent top/bottom platen control |
| Platen Dimensions | 150 × 150 mm |
| Platen Opening Distance | 50 mm |
| Pressure Control Accuracy | ±0.1 T |
| Pressure Control System | Programmable automatic pressure-holding and auto-replenishment |
| Compliance Certification | CE |
Configuration Differences
| Specification | EXW Standard Edition | DDU USA Edition | Water-Cooling System Edition (Historical Reference) |
|---|---|---|---|
| Maximum Working Pressure | 10 T | 5 T | 10 T |
| Heating Power | 1200 W | 1200 W | 1800 W |
| Power Supply Requirements | Adaptable to local voltages | AC 110V / 60Hz | AC 110V / 60Hz |
| Platen Cooling Method | Natural cooling | Natural cooling | Circulating water cooling |
| Control Interface | Temp & pressure programmable touch screen | Temp & pressure programmable touch screen | 7-inch touch-screen controller |
| Physical Dimensions | 290 × 280 × 390 mm | 290 × 280 × 390 mm | 280 × 240 × 380 mm |
| Net Weight | 75 kg | 75 kg | 80 kg |
Supported Experimental Applications
| Research Field | Experimental Application | Objective Description |
|---|---|---|
| Solid-State Batteries | Solid electrolyte pellet pressing | Compressing ceramic, polymer, or composite electrolyte powders to reduce interfacial resistance. |
| Polymer Chemistry | Thermoplastic film preparation | Preparing thin polymer membranes of uniform thickness for mechanical and barrier performance testing. |
| Composite Materials | Laminate hot-press curing | Consolidation of fiber-reinforced polymer matrices under controlled thermal cycles. |
| Pharmaceutical R&D | Solid-dosage tablet preparation | Fabricating solid samples to evaluate structural stability and dissolution behavior under thermal-mechanical stress. |
Customization Services
- Hardware Modifications: Platen sizes, maximum pressure ratings, and active cooling configurations can be modified to adapt to specific experimental configurations or standard glovebox integrations.
- Software Adaptations: The touch-screen system firmware can be updated to include custom heating profiles, specialized data logging capabilities, or automated pressure-release sequences tailored to user-defined research protocols.
Safety and Compliance Standards
- CE Certification: The ZY15 series conforms to European safety directives, supporting standard compliance protocols in academic and industrial laboratories.
- Overpressure and Over-temperature Protection: Built-in limits protect the mechanical structure and samples from accidental over-pressurization or thermal runaway during operations.
- Rigid Structural Frame: Built with solid steel support plates to maintain mechanical stability and structural alignment under high pressure.
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